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Solution Name:{{SolutionName}}- Products
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- Indexable Milling
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- Copy Mills
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- M100 Series
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- M100 Series - Tool Bodies
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- RD12
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- M100 • Shell Mills RD1204... • Metric
Product Similar To: [Product Name]
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M100 • Shell Mills RD1204... • Metric
Shell Mills • Metric
Features and benefits
- General purpose face and copy milling.
- Anti-rotation feature for top security.
Uses and application
- Face Milling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Insert Selection Guide
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | RDMT-TX | WP35CM | RDMT-TX | TN6540 | RDMT-TX | TN6540 |
P3–P4 | RDMT-TX | WP35CM | RDMW-TX | TN6540 | RDMW-TX | TN6540 |
P5–P6 | RDMT-TX | WP35CM | RDPT-MMX | WP35CM | RDPT-MMX | WP35CM |
M1–M2 | RDHT-TX | WS30PM | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
M3 | RDHT-TX | WS30PM | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
K1–K2 | RDMW-TX | WK15CM | RDMW-TX | WK15CM | RDMW-TX | WK15CM |
K3 | RDHW-MH | TN2510 | RDMW-TX | WK15CM | RDMW-TX | WK15CM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | RDMT-TX | TN6540 | – | – |
S3 | – | – | RDMT-TX | TN6540 | – | – |
S4 | – | – | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
H1 | RDHW-MH | TN2510 | RDHW-MH | TN2510 | – | – |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,35 | 0,33 | 0,56 | 0,25 | 0,24 | 0,40 | 0,19 | 0,18 | 0,30 | 0,16 | 0,16 | 0,26 | 0,15 | 0,14 | 0,24 | RDHT-TX |
RDMT-TX | 0,35 | 0,42 | 0,70 | 0,25 | 0,30 | 0,50 | 0,19 | 0,23 | 0,38 | 0,16 | 0,20 | 0,33 | 0,15 | 0,18 | 0,30 | RDMT-TX |
RDPT-MMX | 0,35 | 0,57 | 0,93 | 0,25 | 0,41 | 0,67 | 0,19 | 0,31 | 0,50 | 0,16 | 0,27 | 0,43 | 0,15 | 0,25 | 0,40 | RDPT-MMX |
RDHW-MH | 0,35 | 0,70 | 1,08 | 0,25 | 0,50 | 0,78 | 0,19 | 0,38 | 0,58 | 0,16 | 0,33 | 0,50 | 0,15 | 0,30 | 0,46 | RDHW-MH |
RDMW-TX | 0,35 | 0,70 | 1,16 | 0,25 | 0,50 | 0,83 | 0,19 | 0,38 | 0,62 | 0,16 | 0,33 | 0,54 | 0,15 | 0,30 | 0,50 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,40 | 0,38 | 0,64 | 0,29 | 0,28 | 0,46 | 0,22 | 0,21 | 0,35 | 0,19 | 0,18 | 0,30 | 0,17 | 0,17 | 0,28 | RDHT-TX |
RDMT-TX | 0,40 | 0,48 | 0,81 | 0,29 | 0,35 | 0,58 | 0,22 | 0,26 | 0,43 | 0,19 | 0,23 | 0,38 | 0,17 | 0,21 | 0,35 | RDMT-TX |
RDPT-MMX | 0,40 | 0,66 | 1,08 | 0,29 | 0,48 | 0,77 | 0,22 | 0,36 | 0,58 | 0,19 | 0,31 | 0,50 | 0,17 | 0,29 | 0,46 | RDPT-MMX |
RDHW-MH | 0,40 | 0,81 | 1,25 | 0,29 | 0,58 | 0,90 | 0,22 | 0,43 | 0,67 | 0,19 | 0,38 | 0,58 | 0,17 | 0,35 | 0,53 | RDHW-MH |
RDMW-TX | 0,40 | 0,81 | 1,34 | 0,29 | 0,58 | 0,96 | 0,22 | 0,43 | 0,72 | 0,19 | 0,38 | 0,62 | 0,17 | 0,35 | 0,57 | RDMW-TX |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,53 | 0,50 | 0,85 | 0,38 | 0,36 | 0,61 | 0,28 | 0,27 | 0,45 | 0,25 | 0,24 | 0,40 | 0,23 | 0,22 | 0,36 | RDHT-TX |
RDMT-TX | 0,53 | 0,63 | 1,06 | 0,38 | 0,46 | 0,76 | 0,28 | 0,34 | 0,57 | 0,25 | 0,30 | 0,50 | 0,23 | 0,27 | 0,45 | RDMT-TX |
RDPT-MMX | 0,53 | 0,87 | 1,42 | 0,38 | 0,63 | 1,01 | 0,28 | 0,47 | 0,76 | 0,25 | 0,41 | 0,66 | 0,23 | 0,37 | 0,60 | RDPT-MMX |
RDHW-MH | 0,53 | 1,06 | 1,65 | 0,38 | 0,76 | 1,18 | 0,28 | 0,57 | 0,88 | 0,25 | 0,50 | 0,76 | 0,23 | 0,45 | 0,70 | RDHW-MH |
RDMW-TX | 0,53 | 1,06 | 1,78 | 0,38 | 0,76 | 1,26 | 0,28 | 0,57 | 0,94 | 0,25 | 0,50 | 0,82 | 0,23 | 0,45 | 0,75 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,72 | 0,69 | 1,16 | 0,52 | 0,50 | 0,83 | 0,39 | 0,37 | 0,62 | 0,34 | 0,32 | 0,54 | 0,31 | 0,30 | 0,50 | RDHT-TX |
RDMT-TX | 0,72 | 0,87 | 1,46 | 0,52 | 0,62 | 1,04 | 0,39 | 0,47 | 0,78 | 0,34 | 0,41 | 0,68 | 0,31 | 0,37 | 0,62 | RDMT-TX |
RDPT-MMX | 0,72 | 1,20 | 1,96 | 0,52 | 0,86 | 1,39 | 0,39 | 0,64 | 1,03 | 0,34 | 0,56 | 0,90 | 0,31 | 0,51 | 0,82 | RDPT-MMX |
RDHW-MH | 0,72 | 1,46 | 2,29 | 0,52 | 1,04 | 1,62 | 0,39 | 0,78 | 1,20 | 0,34 | 0,68 | 1,04 | 0,31 | 0,62 | 0,95 | RDHW-MH |
RDMW-TX | 0,72 | 1,46 | 2,46 | 0,52 | 1,04 | 1,74 | 0,39 | 0,78 | 1,29 | 0,34 | 0,68 | 1,12 | 0,31 | 0,62 | 1,02 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .014 | .013 | .022 | .010 | .009 | .016 | .007 | .007 | .012 | .006 | .006 | .010 | .006 | .006 | .009 | RDHT-TX |
RDMT-TX | .014 | .016 | .027 | .010 | .012 | .020 | .007 | .009 | .015 | .006 | .008 | .013 | .006 | .007 | .012 | RDMT-TX |
RDPT-MMX | .014 | .023 | .037 | .010 | .016 | .026 | .007 | .012 | .020 | .006 | .011 | .017 | .006 | .010 | .016 | RDPT-MMX |
RDHW-MH | .014 | .027 | .042 | .010 | .020 | .031 | .007 | .015 | .023 | .006 | .013 | .020 | .006 | .012 | .018 | RDHW-MH |
RDMW-TX | .014 | .027 | .046 | .010 | .020 | .033 | .007 | .015 | .024 | .006 | .013 | .021 | .006 | .012 | .019 | RDMW-TX |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .016 | .015 | .025 | .011 | .011 | .018 | .009 | .008 | .014 | .007 | .007 | .012 | .007 | .007 | .011 | RDHT-TX |
RDMT-TX | .016 | .019 | .032 | .011 | .014 | .023 | .009 | .010 | .017 | .007 | .009 | .015 | .007 | .008 | .014 | RDMT-TX |
RDPT-MMX | .016 | .026 | .043 | .011 | .019 | .031 | .009 | .014 | .023 | .007 | .012 | .020 | .007 | .011 | .018 | RDPT-MMX |
RDHW-MH | .016 | .032 | .049 | .011 | .023 | .035 | .009 | .017 | .026 | .007 | .015 | .023 | .007 | .014 | .021 | RDHW-MH |
RDMW-TX | .016 | .032 | .053 | .011 | .023 | .038 | .009 | .017 | .028 | .007 | .015 | .025 | .007 | .014 | .022 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .028 | .027 | .046 | .020 | .020 | .033 | .015 | .015 | .024 | .013 | .013 | .021 | .012 | .012 | .019 | RDHT-TX |
RDMT-TX | .028 | .034 | .057 | .020 | .025 | .041 | .015 | .018 | .031 | .013 | .016 | .027 | .012 | .015 | .024 | RDMT-TX |
RDPT-MMX | .028 | .047 | .077 | .020 | .034 | .055 | .015 | .025 | .041 | .013 | .022 | .036 | .012 | .020 | .033 | RDPT-MMX |
RDHW-MH | .028 | .058 | .090 | .020 | .041 | .064 | .015 | .031 | .047 | .013 | .027 | .041 | .012 | .024 | .037 | RDHW-MH |
RDMW-TX | .028 | .058 | .097 | .020 | .041 | .068 | .015 | .031 | .051 | .013 | .027 | .044 | .012 | .024 | .040 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .021 | .020 | .033 | .015 | .014 | .024 | .011 | .011 | .018 | .010 | .009 | .016 | .009 | .009 | .014 | RDHT-TX |
RDMT-TX | .021 | .025 | .042 | .015 | .018 | .030 | .011 | .013 | .022 | .010 | .012 | .019 | .009 | .011 | .018 | RDMT-TX |
RDPT-MMX | .021 | .035 | .056 | .015 | .025 | .040 | .011 | .019 | .030 | .010 | .016 | .026 | .009 | .015 | .024 | RDPT-MMX |
RDHW-MH | .021 | .042 | .065 | .015 | .030 | .046 | .011 | .022 | .034 | .010 | .019 | .030 | .009 | .018 | .027 | RDHW-MH |
RDMW-TX | .021 | .042 | .070 | .015 | .030 | .050 | .011 | .022 | .037 | .010 | .019 | .032 | .009 | .018 | .029 | RDMW-TX |
Recommended Starting Speeds [m/min]
Material Group | THM | TN6525 | TN6540 | TTM08 | WK15CM | WP35CM | WS30PM | WS40PM | |||||||||||||||||
P | 1 | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | 230 | 200 | 190 | – | – | – | 455 | 395 | 370 | – | – | – | – | – | – |
2 | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | 195 | 170 | 140 | – | – | – | 280 | 255 | 230 | – | – | – | – | – | – | |
3 | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | 180 | 150 | 125 | – | – | – | 255 | 230 | 205 | – | – | – | – | – | – | |
4 | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | 160 | 130 | 105 | – | – | – | 190 | 175 | 160 | – | – | – | – | – | – | |
5 | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | – | – | – | 260 | 230 | 210 | – | – | – | 205 | 175 | 145 | |
6 | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | – | – | – | 160 | 135 | 110 | – | – | – | 180 | 130 | 95 | |
M | 1 | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – | – | – | – | 205 | 185 | 155 | 270 | 240 | 220 | 250 | 205 | 170 |
2 | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | – | – | – | 185 | 160 | 140 | 245 | 215 | 175 | 215 | 175 | 145 | |
3 | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | – | – | – | 145 | 130 | 115 | 185 | 160 | 125 | 175 | 130 | 100 | |
K | 1 | 120 | 90 | 75 | 275 | 245 | 220 | 220 | 205 | 180 | – | – | – | 505 | 460 | 410 | 295 | 265 | 240 | – | – | – | – | – | – |
2 | 125 | 100 | 70 | 215 | 190 | 180 | 175 | 155 | 140 | – | – | – | 400 | 355 | 330 | 235 | 210 | 190 | – | – | – | – | – | – | |
3 | 130 | 95 | 60 | 180 | 160 | 145 | 155 | 145 | 125 | – | – | – | 335 | 300 | 275 | 195 | 175 | 160 | – | – | – | – | – | – | |
N | 1 | 900 | 600 | 500 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 685 | 465 | 385 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 450 | 280 | 200 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – | – | – | – | – | – | – | 55 | 50 | 35 | 50 | 40 | 30 |
2 | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | – | – | – | – | – | – | 55 | 50 | 35 | 50 | 40 | 30 | |
3 | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | – | – | – | – | – | – | 65 | 55 | 35 | 60 | 50 | 30 | |
4 | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | – | – | – | 66 | 50 | 33 | 100 | 70 | 50 | 70 | 60 | 35 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | THM | TN6525 | TN6540 | WP35CM | |||||||||
P | 1 | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 | 1790 | 1555 | 1460 |
2 | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | 1105 | 1000 | 905 | |
3 | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | 1000 | 905 | 805 | |
4 | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | 750 | 690 | 630 | |
5 | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | 1025 | 905 | 830 | |
6 | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | 630 | 535 | 430 | |
M | 1 | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 | 805 | 725 | 610 |
2 | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | 725 | 630 | 550 | |
3 | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | 570 | 510 | 450 | |
K | 1 | 390 | 295 | 245 | 905 | 805 | 725 | 725 | 670 | 590 | 1165 | 1045 | 940 |
2 | 410 | 325 | 225 | 710 | 630 | 590 | 570 | 510 | 450 | 925 | 830 | 750 | |
3 | 425 | 310 | 195 | 590 | 535 | 475 | 510 | 475 | 415 | 770 | 690 | 630 | |
N | 1 | 2950 | 1965 | 1640 | – | – | – | – | – | – | – | – | – |
2 | 2245 | 1525 | 1260 | – | – | – | – | – | – | – | – | – | |
3 | 1475 | 915 | 655 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – |
2 | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | |
3 | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | |
4 | – | – | – | – | – | – | 200 | 95 | 80 | 260 | 200 | 130 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | TTM08 | WK15CM | WS30PM | WS40PM | |||||||||
P | 1 | 750 | 655 | 620 | – | – | – | – | – | – | – | – | – |
2 | 635 | 555 | 455 | – | – | – | – | – | – | – | – | – | |
3 | 590 | 490 | 410 | – | – | – | – | – | – | – | – | – | |
4 | 520 | 425 | 340 | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | 560 | 475 | 395 | |
6 | – | – | – | – | – | – | – | – | – | 490 | 360 | 260 | |
M | 1 | – | – | – | – | – | – | 890 | 785 | 725 | 690 | 560 | 460 |
2 | – | – | – | – | – | – | 805 | 710 | 570 | 590 | 475 | 395 | |
3 | – | – | – | – | – | – | 610 | 535 | 415 | 475 | 360 | 280 | |
K | 1 | – | – | – | 1655 | 1520 | 1340 | – | – | – | – | – | – |
2 | – | – | – | 1320 | 1165 | 1080 | – | – | – | – | – | – | |
3 | – | – | – | 1105 | 985 | 905 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 |
2 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | |
3 | – | – | – | – | – | – | 215 | 180 | 120 | 165 | 130 | 80 | |
4 | – | – | – | – | – | – | 335 | 235 | 155 | 195 | 165 | 100 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |