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Dynamic Chip Flow

The Chip Splitter end mills are available in a 5- and 7- flute configuration for maximum feed rates in dynamic milling operations. Both feature unequal flute spacing for vibration dampening with geometries designed to perform on Steels, Stainless Steels and Super Alloys. The design includes small chip splitters along the cutting edges to break the chip into shorter sections without reducing the wall finish. Shorter chips are easy to evacuate from the cutting area, especially when machining deep cavities. Chip Splitter end mills are the natural evolution of the successful VariMill™ II and VariMill™ III geometries.

Features:

  • Chip splitters to break the chips into small segments making them easier to evacuate
  • 5-flute geometry for Steel applications
  • 7-flute geometry for Stainless Steel and Super Alloy applications
  • 4.5xD Ap1 Max to enable maximum metal removal rates (MRR)

Increased Tool Life, High MRR, & Less Downtime

Dynamic Icon

Dynamic

Evacuates chips in dynamic milling operations with complex toolpaths. The Chip Splitter end mills are developed mainly for the Aerospace industry, but they are applicable to all customers requiring dynamic milling strategies to increase tool life on difficult-to-machine materials.

Efficient Icon

Efficient

Utilize the full feed rate machine capabilities with the 5- and 7-flute configurations. Dynamic milling processes are typically run using a low value of radial engagement which generate a thin chip thickness, which will then allow higher feedrate-per-tooth values and a consequent high MRR.

Steady Icon

Steady

No more machine downtime due to tool breakages and bad chip formation. The machine will keep running while the chips are flowing.

Learn More with Our Brochure

Download Now VariMill Chip Splitters 2021 Catalog Cover (EN | Inch)

VariMill Chip Splitters
(Inch Brochure)

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  • P Steel (33)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (33)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (33)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (33)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (33)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (33)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (33)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (33)
  • M Stainless Steel (33)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (33)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (33)
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      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (33)
  • K Cast Iron (33)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (33)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (33)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (33)
  • S High-Temp Alloys (33)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (33)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (33)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (33)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (33)
  • H Hardened Materials (33)
    • H1
      Hardened Materials 44-48 HRC
      (33)
    • H2
      Hardened Materials 48-55 HRC
      (33)
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ORIGINAL PRODUCT

VariMill™ Chip Splitter • Series 772T • Radiused • 7 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 772T • Radiused • 7 Flute • Cylindrical Shank • Inch

Series 772T • Radiused • 7 Flutes • Cylindrical Shank • Inch
(15 Products)
  • Helical MillingHelical Milling
  • Ramping: BlankRamping: Blank
  • Trochoidal MillingTrochoidal Milling
  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
View Products
SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
7073715 772TM10015RXT 772TM10015RXT WS15PE Straight-Cylindrical 0.3000 .0118 7 10.0000 .3937 10.0 .3937 52.0000 2.047 100.0000 3.937
    List price:
    $144,90 /each.
    Your price:
    7073711 772TM10015RXW 772TM10015RXW WS15PE Weldon 0.3000 .0118 7 10.0000 .3937 10.0 .3937 52.0000 2.047 100.0000 3.937
      List price:
      $153,18 /each.
      Your price:
      7073716 772TM12016RXT 772TM12016RXT WS15PE Straight-Cylindrical 0.3000 .0118 7 12.0000 .4724 12.0 .4724 62.0000 2.440 125.0000 4.921
        List price:
        $191,48 /each.
        Your price:
        7073712 772TM12016RXW 772TM12016RXW WS15PE Weldon 0.3000 .0118 7 12.0000 .4724 12.0 .4724 62.0000 2.440 125.0000 4.921
          List price:
          $202,86 /each.
          Your price:
          7073717 772TM16018RET 772TM16018RET WS15PE Straight-Cylindrical 0.5000 .0197 7 16.0000 .6299 16.0 .6299 81.0000 3.189 141.0000 5.551
            List price:
            $357,08 /each.
            Your price:
            7073713 772TM16018REW 772TM16018REW WS15PE Weldon 0.5000 .0197 7 16.0000 .6299 16.0 .6299 81.0000 3.189 141.0000 5.551
              List price:
              $377,78 /each.
              Your price:
              List price:
              Discount: %
              Your price:
              Replacement This item is no longer available
              Replacement Product Please contact customer service for assistance

              ORIGINAL PRODUCT

              VariMill™ Chip Splitter • Series 771T • Radiused • 7 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 771T • Radiused • 7 Flute • Cylindrical Shank • Inch

              Series 771T • Radiused • 7 Flutes • Cylindrical Shank • Inch
              (14 Products)
              • Helical MillingHelical Milling
              • Ramping: BlankRamping: Blank
              • Trochoidal MillingTrochoidal Milling
              • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
              View Products
              SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
              7073698 771TM10015RXT 771TM10015RXT WS15PE Straight-Cylindrical 0.3000 .0118 7 10.0000 .3937 10.0 .3937 32.0000 1.259 80.0000 3.149
                List price:
                $139,73 /each.
                Your price:
                7073695 771TM10015RXW 771TM10015RXW WS15PE Weldon 0.3000 .0118 7 10.0000 .3937 10.0 .3937 32.0000 1.259 80.0000 3.149
                  List price:
                  $150,08 /each.
                  Your price:
                  7073699 771TM12016RXT 771TM12016RXT WS15PE Straight-Cylindrical 0.3000 .0118 7 12.0000 .4724 12.0 .4724 40.0000 1.574 100.0000 3.937
                    List price:
                    $160,43 /each.
                    Your price:
                    7073696 771TM12016RXW 771TM12016RXW WS15PE Weldon 0.3000 .0118 7 12.0000 .4724 12.0 .4724 40.0000 1.574 100.0000 3.937
                      List price:
                      $170,78 /each.
                      Your price:
                      7073700 771TM16018RET 771TM16018RET WS15PE Straight-Cylindrical 0.5000 .0197 7 16.0000 .6299 16.0 .6299 50.0000 1.968 110.0000 4.330
                        List price:
                        $310,50 /each.
                        Your price:
                        7073697 771TM16018REW 771TM16018REW WS15PE Weldon 0.5000 .0197 7 16.0000 .6299 16.0 .6299 50.0000 1.968 110.0000 4.330
                          List price:
                          $326,03 /each.
                          Your price:
                          List price:
                          Discount: %
                          Your price:
                          Replacement This item is no longer available
                          Replacement Product Please contact customer service for assistance

                          ORIGINAL PRODUCT

                          VariMill™ Chip Splitter • Series 773T • Radiused • 7 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 773T • Radiused • 7 Flute • Cylindrical Shank • Inch

                          Series 773T • Radiused • 7 Flutes • Cylindrical Shank • Inch
                          (3 Products)
                          • Helical MillingHelical Milling
                          • Ramping: BlankRamping: Blank
                          • Trochoidal MillingTrochoidal Milling
                          • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
                          View Products
                          SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
                          6853804 773TE2503ARET 773TE2503ARET WS15PE Straight-Cylindrical 0.7620 .0300 7 25.4000 1.000 25.4 1.0 114.3000 4.500 190.5000 7.500
                            List price:
                            $642,59 /each.
                            Your price:
                            6853805 773TE2503ARGT 773TE2503ARGT WS15PE Straight-Cylindrical 1.5240 .0600 7 25.4000 1.000 25.4 1.0 114.3000 4.500 190.5000 7.500
                              List price:
                              $642,59 /each.
                              Your price:
                              6853806 773TE2503ARKT 773TE2503ARKT WS15PE Straight-Cylindrical 3.0480 .1200 7 25.4000 1.000 25.4 1.0 114.3000 4.500 190.5000 7.500
                                List price:
                                $642,59 /each.
                                Your price:
                                List price:
                                Discount: %
                                Your price:
                                Replacement This item is no longer available
                                Replacement Product Please contact customer service for assistance

                                ORIGINAL PRODUCT

                                VariMill™ Chip Splitter • Series 770T • Radiused • 7 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 770T • Radiused • 7 Flute • Cylindrical Shank • Inch

                                Series 770T • Radiused • 7 Flutes • Cylindrical Shank • Inch
                                (5 Products)
                                • Helical MillingHelical Milling
                                • Ramping: BlankRamping: Blank
                                • Trochoidal MillingTrochoidal Milling
                                • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
                                View Products
                                SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
                                6853763 770TE13006RET 770TE13006RET WS15PE Straight-Cylindrical 0.7620 .0300 7 12.7000 .5000 12.7 .5 31.7500 1.250 88.9000 3.500
                                  List price:
                                  $133,48 /each.
                                  Your price:
                                  6853764 770TE13006RGT 770TE13006RGT WS15PE Straight-Cylindrical 1.5240 .0600 7 12.7000 .5000 12.7 .5 31.7500 1.250 88.9000 3.500
                                    List price:
                                    $133,47 /each.
                                    Your price:
                                    6853795 770TE2500ARET 770TE2500ARET WS15PE Straight-Cylindrical 0.7620 .0300 7 25.4000 1.000 25.4 1.0 44.4500 1.750 114.3000 4.500
                                      List price:
                                      $504,88 /each.
                                      Your price:
                                      6853796 770TE2500ARGT 770TE2500ARGT WS15PE Straight-Cylindrical 1.5240 .0600 7 25.4000 1.000 25.4 1.0 44.4500 1.750 114.3000 4.500
                                        List price:
                                        $504,88 /each.
                                        Your price:
                                        6853797 770TE2500ARKT 770TE2500ARKT WS15PE Straight-Cylindrical 3.0480 .1200 7 25.4000 1.000 25.4 1.0 44.4500 1.750 114.3000 4.500
                                          List price:
                                          $504,88 /each.
                                          Your price:
                                          List price:
                                          Discount: %
                                          Your price:
                                          Replacement This item is no longer available
                                          Replacement Product Please contact customer service for assistance

                                          ORIGINAL PRODUCT

                                          VariMill™ Chip Splitter • Series 571T • Radiused • 5 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 571T • Radiused • 5 Flute • Cylindrical Shank • Inch

                                          Series 571T • Radiused • 5 Flutes • Cylindrical Shank • Inch
                                          (10 Products)
                                          • Helical MillingHelical Milling
                                          • Ramping: BlankRamping: Blank
                                          • Trochoidal MillingTrochoidal Milling
                                          • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
                                          View Products
                                          SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
                                          6853745 571TE13016RET 571TE13016RET WP15PE Straight-Cylindrical 0.7620 .0300 5 12.7000 .5000 12.7 .5 50.8000 2.000 101.6000 4.000
                                            List price:
                                            $160,65 /each.
                                            Your price:
                                            6853748 571TE19019RET 571TE19019RET WP15PE Straight-Cylindrical 0.7620 .0300 5 19.0500 .7500 19.05 .75 76.2000 3.000 152.4000 6.000
                                              List price:
                                              $402,19 /each.
                                              Your price:
                                              6853761 571TE2501ARET 571TE2501ARET WP15PE Straight-Cylindrical 0.7620 .0300 5 25.4000 1.000 25.4 1.0 88.9000 3.500 165.1000 6.500
                                                List price:
                                                $585,22 /each.
                                                Your price:
                                                7073625 571TM10015RXT 571TM10015RXT WP15PE Straight-Cylindrical 0.3000 .0118 5 10.0000 .3937 10.0 .3937 32.0000 1.259 80.0000 3.149
                                                  List price:
                                                  $108,67 /each.
                                                  Your price:
                                                  7073623 571TM16018REW 571TM16018REW WP15PE Weldon 0.5000 .0197 5 16.0000 .6299 16.0 .6299 50.0000 1.968 110.0000 4.330
                                                    List price:
                                                    $329,13 /each.
                                                    Your price:
                                                    7073624 571TM20019REW 571TM20019REW WP15PE Weldon 0.5000 .0197 5 20.0000 .7874 20.0 .7874 60.0000 2.362 125.0000 4.921
                                                      List price:
                                                      $553,72 /each.
                                                      Your price:
                                                      List price:
                                                      Discount: %
                                                      Your price:
                                                      Replacement This item is no longer available
                                                      Replacement Product Please contact customer service for assistance

                                                      ORIGINAL PRODUCT

                                                      VariMill™ Chip Splitter • Series 572T • Radiused • 5 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 572T • Radiused • 5 Flute • Cylindrical Shank • Inch

                                                      Series 572T • Radiused • 5 Flutes • Cylindrical Shank • Inch
                                                      (12 Products)
                                                      • Helical MillingHelical Milling
                                                      • Ramping: BlankRamping: Blank
                                                      • Trochoidal MillingTrochoidal Milling
                                                      • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
                                                      View Products
                                                      SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
                                                      6853746 572TE13026RET 572TE13026RET WP15PE Straight-Cylindrical 0.7620 .0300 5 12.7000 .5000 12.7 .5 63.5000 2.500 127.0000 5.000
                                                        List price:
                                                        $183,60 /each.
                                                        Your price:
                                                        6853749 572TE19029RET 572TE19029RET WP15PE Straight-Cylindrical 0.7620 .0300 5 19.0500 .7500 19.05 .75 101.6000 4.000 177.8000 7.000
                                                          List price:
                                                          $436,05 /each.
                                                          Your price:
                                                          6853762 572TE2502ARET 572TE2502ARET WP15PE Straight-Cylindrical 0.7620 .0300 5 25.4000 1.000 25.4 1.0 114.3000 4.500 190.5000 7.500
                                                            List price:
                                                            $631,11 /each.
                                                            Your price:
                                                            7073635 572TM12016RXT 572TM12016RXT WP15PE Straight-Cylindrical 0.3000 .0118 5 12.0000 .4724 12.0 .4724 62.0000 2.440 125.0000 4.921
                                                              List price:
                                                              $175,95 /each.
                                                              Your price:
                                                              7073630 572TM12016RXW 572TM12016RXW WP15PE Weldon 0.3000 .0118 5 12.0000 .4724 12.0 .4724 62.0000 2.440 125.0000 4.921
                                                                List price:
                                                                $186,30 /each.
                                                                Your price:
                                                                7073636 572TM16018RET 572TM16018RET WP15PE Straight-Cylindrical 0.5000 .0197 5 16.0000 .6299 16.0 .6299 81.0000 3.189 141.0000 5.551
                                                                  List price:
                                                                  $331,20 /each.
                                                                  Your price:
                                                                  List price:
                                                                  Discount: %
                                                                  Your price:
                                                                  Replacement This item is no longer available
                                                                  Replacement Product Please contact customer service for assistance

                                                                  ORIGINAL PRODUCT

                                                                  VariMill™ Chip Splitter • Series 570T • Radiused • 5 Flute • Cylindrical Shank • Inch VariMill™ Chip Splitter • Series 570T • Radiused • 5 Flute • Cylindrical Shank • Inch

                                                                  Series 570T • Radiused • 5 Flutes • Cylindrical Shank • Inch
                                                                  (3 Products)
                                                                  • Helical MillingHelical Milling
                                                                  • Ramping: BlankRamping: Blank
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                                                                  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
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                                                                  SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [Re] Corner Radius [Re] Corner Radius [Z] Number of Flutes [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length
                                                                  6853744 570TE13006RET 570TE13006RET WP15PE Straight-Cylindrical 0.7620 .0300 5 12.7000 .5000 12.7 .5 38.1000 1.500 88.9000 3.500
                                                                    List price:
                                                                    $149,17 /each.
                                                                    Your price:
                                                                    6853747 570TE19009RET 570TE19009RET WP15PE Straight-Cylindrical 0.7620 .0300 5 19.0500 .7500 19.05 .75 57.1500 2.250 127.0000 5.000
                                                                      List price:
                                                                      $341,03 /each.
                                                                      Your price:
                                                                      6853750 570TE2500ARET 570TE2500ARET WP15PE Straight-Cylindrical 0.7620 .0300 5 25.4000 1.000 25.4 1.0 57.1500 2.250 127.0000 5.000
                                                                        List price:
                                                                        $503,51 /each.
                                                                        Your price:
                                                                        List price:
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