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M170 • RDPX-MH • RD1003..
iC10 • 刀片
Features and benefits
- -MH 槽型是重型加工应用的首选。
- 适合高强度钢、铸铁材料和难加工材料的加工。
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (3)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(3)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(3)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(2)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(2)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(2)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(2)
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M Stainless Steel (2)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(2)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(2)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(2)
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K Cast Iron (3)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(3)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(3)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(3)
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S High-Temp Alloys (1)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(1)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(1)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(1)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(1)
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H Hardened Materials (1)
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H1Hardened Materials 44-48 HRC(1)
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H2Hardened Materials 48-55 HRC(1)
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H3Hardened Materials 56-60 HRC(1)
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application
Grade Of Cutting Tool
Grade Of Cutting Tool
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TN2505 (1)
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TN6525 (1)
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TN6540 (1)
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | Cutting Edges per Insert | [D] Insert IC Size | [D] Insert IC Size | [S] Insert Thickness | [S] Insert Thickness | Average Chip Thickness [HM] | Average Chip Thickness [HM] | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 3959579 | RDPX1003M0SNMH | RDPX1003M0SNMH | TN6540 | 1 | 10.0000 | .3937 | 3.1800 | .1250 | 0.1200 | .0050 |
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List price:
$9.86
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| 3959580 | RDPX1003M0SNMH | RDPX1003M0SNMH | TN6525 | 1 | 10.0000 | .3937 | 3.1800 | .1250 | 0.1200 | .0050 |
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| 3959581 | RDPX1003M0SNMH | RDPX1003M0SNMH | TN2505 | 1 | 10.0000 | .3937 | 3.1800 | .1250 | 0.1200 | .0050 |
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Replacement
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Grades
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TN2505P SteelH Hardened MaterialsK Cast Iron
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TN6525
涂层硬质合金材质TN6525的涂层为PVD-TiAlN复合涂层。适用于钢质材料和高强度球墨铸铁材料的轻型加工和一般加工。
P SteelK Cast IronM Stainless Steel -
TN6540
涂层硬质合金材质TN6540的涂层为PVD-TiAlN复合涂层，适用于一般加工和重型加工。适用于各类钢质材料和球墨铸铁材料的加工。
P SteelS High-Temp AlloysK Cast IronM Stainless Steel
刀片选择指南
| LightMachining | GeneralPurpose | HeavyMachining | ||||
| Material Group | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | MM | TN6525 | MM | TN6525 | MM | TN6540 |
| P3–P4 | MH | TN2505 | MH | TN6525 | MH | TN6540 |
| P5–P6 | MH | TN2505 | MH | TN6525 | MH | TN6540 |
| M1–M2 | – | – | MM | TN6525 | MM | TN6540 |
| M3 | – | – | MM | TN6525 | MM | TN6540 |
| K1–K2 | MH | TN2505 | MH | TN2505 | MH | TN6525 |
| K3 | MH | TN2505 | MH | TN2505 | MH | TN6525 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | MM | TN6540 | – | – |
| S3 | – | – | MM | TN6540 | – | – |
| S4 | – | – | MM | TN6540 | – | – |
| H1 | MH | TN2505 | MH | TN2505 | – | – |
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40100% | ||||||||||||
| MM | 0,28 | 0,41 | 0,74 | 0,20 | 0,29 | 0,53 | 0,15 | 0,22 | 0,4 | 0,13 | 0,19 | 0,35 | 0,12 | 0,18 | 0,32 | MM |
| MH | 0,33 | 0,58 | 0,98 | 0,24 | 0,42 | 0,71 | 0,18 | 0,32 | 0,53 | 0,16 | 0,28 | 0,46 | 0,14 | 0,25 | 0,42 | MH |
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40100% | ||||||||||||
| MM | 0,35 | 0,51 | 0,93 | 0,25 | 0,37 | 0,67 | 0,19 | 0,28 | 0,50 | 0,17 | 0,24 | 0,44 | 0,15 | 0,22 | 0,40 | MM |
| MH | 0,42 | 0,73 | 1,23 | 0,30 | 0,53 | 0,88 | 0,23 | 0,39 | 0,66 | 0,20 | 0,34 | 0,57 | 0,18 | 0,32 | 0,53 | MH |
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40100% | ||||||||||||
| MM | 0,47 | 0,68 | 1,25 | 0,34 | 0,49 | 0,89 | 0,25 | 0,37 | 0,67 | 0,22 | 0,32 | 0,58 | 0,20 | 0,29 | 0,53 | MM |
| MH | 0,56 | 0,98 | 1,66 | 0,40 | 0,71 | 1,18 | 0,30 | 0,53 | 0,88 | 0,26 | 0,46 | 0,76 | 0,24 | 0,42 | 0,70 | MH |
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40100% | ||||||||||||
| MM | 0,64 | 0,94 | 1,73 | 0,46 | 0,68 | 1,24 | 0,35 | 0,51 | 0,92 | 0,30 | 0,44 | 0,80 | 0,28 | 0,40 | 0,73 | MM |
| MH | 0,77 | 1,36 | 2,31 | 0,55 | 0,97 | 1,63 | 0,41 | 0,73 | 1,21 | 0,36 | 0,63 | 1,05 | 0,33 | 0,58 | 0,96 | MH |
| LightMachining | GeneralPurpose | HeavyMachining |
建议的初始速度 [米/分钟]
| Material Group | TN2505 | TN6525 | TN6540 | |||||||
| P | 1 | 550 | 420 | 360 | 410 | 320 | 280 | 360 | 280 | 240 |
| 2 | 320 | 240 | 205 | 320 | 250 | 215 | 250 | 190 | 170 | |
| 3 | 320 | 240 | 205 | 280 | 215 | 185 | 215 | 170 | 140 | |
| 4 | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | |
| 5 | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | |
| 6 | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | |
| M | 1 | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 |
| 2 | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | |
| 3 | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | |
| K | 1 | 400 | 300 | 250 | 275 | 245 | 220 | 220 | 205 | 180 |
| 2 | 540 | 365 | 280 | 215 | 190 | 180 | 175 | 155 | 140 | |
| 3 | 310 | 190 | 155 | 180 | 160 | 145 | 155 | 145 | 125 | |
| N | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 50 | 35 | 30 |
| 2 | – | – | – | – | – | – | 25 | 20 | 10 | |
| 3 | – | – | – | – | – | – | 70 | 40 | 30 | |
| 4 | – | – | – | – | – | – | 60 | 30 | 25 | |
| H | 1 | 175 | 140 | 95 | – | – | – | – | – | – |
| 2 | 175 | 140 | 95 | – | – | – | – | – | – | |
| 3 | 140 | 115 | 80 | – | – | – | – | – | – | |
