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M390 • SDMT-ML • SD1204..
刀片 • SD1204..
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous
S
High-Temp Alloys
H
Hardened Materials
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P Steel (5)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(5)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(5)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(5)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(5)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(5)
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M Stainless Steel (5)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(5)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(5)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(5)
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K Cast Iron (5)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(5)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(5)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(5)
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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S High-Temp Alloys (3)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(2)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(2)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(2)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(3)
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IN (1)
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US (1)
application
Grade Of Cutting Tool
Grade Of Cutting Tool
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TN6520 (1)
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TN6540 (1)
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TN7525 (1)
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TN7535 (1)
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WK15CM (1)
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WP35CM (1)
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WS40PM (1)
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | First Choice | Cutting Edges per Insert | [D] Insert IC Size | [D] Insert IC Size | [L10] Insert Cutting Edge Length | [L10] Insert Cutting Edge Length | [S] Insert Thickness | [S] Insert Thickness | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 3020185 | SDMT1204PDRML | SDMT43PDRML | TN6540 | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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$15.79
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| 6180319 | SDMT1204PDRML | SDMT43PDRML | WS40PM | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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| 3094667 | SDMT1204PDRML | SDMT43PDRML | TN6520 | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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| 5427423 | SDMT1204PDRML | SDMT43PDRML | WK15CM | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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| 2030437 | SDMT1204PDRML | SDMT43PDRML | TN7535 | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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| 2030439 | SDMT1204PDRML | SDMT43PDRML | TN7525 | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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| 6842094 | SDMT1204PDRML | SDMT43PDRML | WP35CM | 4 | 12.7000 | .5000 | 12.7000 | .5000 | 4.7700 | .1878 |
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Grades
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THM
不涂层硬质合金, 适合铸铁, 非铁金属和非金属材料的轻型加工至中等加工, 同时也适合硬材料的低速加工.
K Cast IronN Non-Ferrous -
TN2510
带有涂层的硬质合金材质
- MT-CVD-TiN-TiCN复合材料涂层
- 轻型切削
- 用于对硬度高达64 HRC的淬硬钢、钨铬合金，以及铸铁材料进行加工
- 具有非常好的耐磨性
P SteelH Hardened MaterialsK Cast Iron -
TN25MP SteelM Stainless Steel
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TN450
带涂层硬质合金材质
- CVD-TiN-TiCN-TiN复合涂层
- 一般切削和重型切削
- 用于各种钢质和球墨铸铁材料的加工
- 建议使用冷却液
-韧性极好，不受温度变化的影响
P Steel -
TN5515
涂层硬质合金材质TN5515的涂层为MT-CVD-TiN-TiCN-Al203材料。在韧性和耐磨性之间有很好的平衡。适用于各种铸铁材料的轻型加工和一般加工。
K Cast Iron -
TN6510涂层硬质合金材质TN6510的涂层为PVD-TiAlN复合涂层。在各种铸铁材料的轻型加工和一般加工中有非常好的加工性能。
K Cast Iron -
TN6520涂层硬质合金材质TN6520的涂层为PVD-TiAlN复合涂层。适用于各种铸铁材料的轻型加工和一般加工。
K Cast Iron -
TN6525
涂层硬质合金材质TN6525的涂层为PVD-TiAlN复合涂层。适用于钢质材料和高强度球墨铸铁材料的轻型加工和一般加工。
P SteelK Cast IronM Stainless Steel -
TN6540
涂层硬质合金材质TN6540的涂层为PVD-TiAlN复合涂层，适用于一般加工和重型加工。适用于各类钢质材料和球墨铸铁材料的加工。
P SteelS High-Temp AlloysK Cast IronM Stainless Steel -
TN7525
MT-CVD/CVD — TiN-TiCN-Al2O3-TiN 涂层硬质合金。适用于钢材料和球墨铸铁材料的轻型加工和一般加工。
P SteelM Stainless Steel -
TN7535
MT-CVD/CVD — TiN-TiCN-Al2O3 涂层硬质合金。适用于钢材料和球墨铸铁材料的一般加工和重型加工。
P SteelK Cast IronM Stainless Steel -
TTI25P SteelK Cast IronM Stainless Steel
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TTM08P Steel
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WK15CMK Cast Iron
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WP35CMP SteelS High-Temp AlloysK Cast IronM Stainless Steel
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WS40PMP SteelS High-Temp AlloysM Stainless SteelN Non-Ferrous
刀片选择指南
| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
| P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
| P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
| M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
| M3 | .E..ML | WP35CM | .S..MM | WS30PM | .S..MH | WP35CM |
| K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
| K3 | .E..ML | WK15CM | .S..MM | TN6525 | .S..MH | TN6525 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
| S3 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
| S4 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
| H1 | .S..MM | WS30PM | .S..MM | WS30PM | .S..MM | WS30PM |
建议的初始进给量 [毫米]
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40100% | ||||||||||||
| .F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
| .E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
| .S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
| .S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
| LightMachining | GeneralPurpose | HeavyMachining |
建议的初始速度 [米/分钟]
| Material Group | TN6520 | TN6525 | TN6540 | TN7525 | |||||||||
| P | 0 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 340 | 260 | 235 |
| 1 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 340 | 260 | 235 | |
| 2 | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 260 | 210 | 180 | |
| 3 | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 235 | 180 | 155 | |
| 4 | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 195 | 140 | 120 | |
| 5 | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | 260 | 195 | 165 | |
| 6 | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | 170 | 135 | 110 | |
| M | 1 | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | 205 | 185 | 155 |
| 2 | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | 185 | 160 | 140 | |
| 3 | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | 145 | 130 | 115 | |
| K | 1 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | 315 | 235 | 200 |
| 2 | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | 270 | 200 | 165 | |
| 3 | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | 200 | 165 | 140 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
| 2 | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
| 3 | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
| 4 | – | – | – | – | – | – | 50 | 25 | 20 | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| Material Group | TN7535 | WK15CM | WS30PM | |||||||
| P | 0 | 455 | 395 | 370 | – | – | – | – | – | – |
| 1 | 455 | 395 | 370 | – | – | – | – | – | – | |
| 2 | 280 | 255 | 230 | – | – | – | – | – | – | |
| 3 | 255 | 230 | 205 | – | – | – | – | – | – | |
| 4 | 190 | 175 | 160 | – | – | – | – | – | – | |
| 5 | 260 | 230 | 210 | – | – | – | – | – | – | |
| 6 | 160 | 135 | 110 | – | – | – | – | – | – | |
| M | 1 | 205 | 185 | 155 | – | – | – | 225 | 200 | 185 |
| 2 | 185 | 160 | 140 | – | – | – | 205 | 180 | 145 | |
| 3 | 145 | 130 | 115 | – | – | – | 155 | 135 | 105 | |
| K | 1 | 295 | 265 | 240 | 420 | 385 | 340 | – | – | – |
| 2 | 235 | 210 | 190 | 335 | 295 | 275 | – | – | – | |
| 3 | 195 | 175 | 160 | 280 | 250 | 230 | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 45 | 40 | 30 |
| 2 | – | – | – | – | – | – | 45 | 40 | 30 | |
| 3 | – | – | – | – | – | – | 55 | 45 | 30 | |
| 4 | – | – | – | – | – | – | 85 | 60 | 40 | |
| H | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
