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现代硬质合金立铣技术如何延长刀具的寿命

在数控铣削过程中,通过降低热量来延长刀具寿命

热量是硬质合金的对手。温度过高会导致将碳化钨固定的钴料粘结剂产生分解。Hanita™ 开发了一种延长刀具使用寿命的涂层。

Hanita Victory 整体硬质合金立铣刀采用涂层前、涂层中和涂层后处理相组合的方法。涂层前处理可去除任何磨削损伤。虽然肉眼看不见,但还是有磨削损伤,它会影响到切削刃的完整性和排屑能力。这一过程可形成光滑的表面,为涂层做好准备。Victory 涂层是一种先进的 AlTiN 处理工艺,其中所含的铝成分在高温下氧化,有助于提高表面速度性能和更长的刀具寿命。涂层后,涂层后处理可形成光滑坚硬的表面。这也有助于提高涂层的抗压强度,防止涂层过早剥落或磨损。拥有强壮的切削刃口和较高的排屑能力。

创新的刃口处理消除了磨削产生的大部分微小崩刃,从而确保刀具拥有稳定的寿命。涂层后处理可减少积屑瘤,并提高排屑能力。通过这些工艺相结合,Victory材质延长了刀具寿命,产生了更高的 MRR、更短的加工周期,并减少更换刀具的频次。

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