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SuperFeed • Plaquitas PCD • Fresas de mango • EDR
Plaquitas
Workpiece Materials
N
Non-Ferrous
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | Cutting Edges per Insert | [LI] Insert Length | [LI] Insert Length | [BS] Corner Facet Length | [BS] Corner Facet Length | [W] Insert Width | [W] Insert Width | [Rε] Corner Radius | [Rε] Corner Radius | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 5358452 | EDR100031E1W4 | EDR100031E1W4 | WDN00U | 1 | 22.2300 | .8500 | 1.5200 | .0600 | 6.3600 | .2500 | 0.7900 | .0310 |
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WDN00U
An ultra-fine grained polycrystalline diamond (PCD) tip brazed onto a carbide substrate. Designed for general purpose turning of primarily non-ferrous materials. Applied over a wide range of continuous to interrupted cuts where superior surface finish is needed. Use on low to medium silicon content aluminium alloys, non-metallics, copper, brass, and zinc-based alloys. The ultra-fine grained diamond particle size enables superior surface finishes while ensuring the best mechanical shock resistance of any PCD cutting tool.
N Non-Ferrous
Guía para la selección de plaquitas
| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | SDR…/EDR… | WDN00U | SDR…/EDR… | WDN00U | SDR…/EDR… | WDN00U |
| N3 | SDR…/EDR… | WDN00U | SDR…/EDR… | WDN00U | SDR…/EDR… | WDN00U |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Avances iniciales recomendados [mm]
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| SDR… | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | SDR… |
| EDR… | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | EDR… |
| LightMachining | GeneralPurpose | HeavyMachining |
| ae/D1 = | 0,2 | 0,3 | 0,4 |
| fz-Factor | 1,5 | 1,3 | 1,0 |
| vc-Factor | 1,3 | 1,2 | 1,1 |
| ae/D1 = | 0,2 | 0,3 | 0,4 |
| fz-Factor | 1,5 | 1,3 | 1,0 |
| vc-Factor | 1,3 | 1,2 | 1,1 |
Recommended Starting Feeds [IPT]
| Insert Geometry | Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| SDR… | .003 | .007 | .011 | .003 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .006 | .002 | .004 | .006 | SDR… |
| EDR… | .003 | .007 | .011 | .003 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .006 | .002 | .004 | .006 | EDR… |
| LightMachining | GeneralPurpose | HeavyMachining |
| ae/D1 = | 0.2 | 0.3 | 0.4 |
| fz-Factor | 1.5 | 1.3 | 1.0 |
| vc-Factor | 1.3 | 1.2 | 1.1 |
| ae/D1 = | 0.2 | 0.3 | 0.4 |
| fz-Factor | 1.5 | 1.3 | 1.0 |
| vc-Factor | 1.3 | 1.2 | 1.1 |
Velocidades iniciales recomendadas [m/min]
| Material Group | WDN00U | |||
| P | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| 5 | – | – | – | |
| 6 | – | – | – | |
| M | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| K | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| N | 1–2 | 910 | 1980 | 4880 |
| 3 | 460 | 610 | 760 | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | – | – | – |
| ae/D1 = | 0,2 | 0,3 | 0,4 |
| fz-Factor | 1,5 | 1,3 | 1,0 |
| vc-Factor | 1,3 | 1,2 | 1,1 |
| ae/D1 = | 0,2 | 0,3 | 0,4 |
| fz-Factor | 1,5 | 1,3 | 1,0 |
| vc-Factor | 1,3 | 1,2 | 1,1 |
Recommended Starting Speeds [SFM]
| Material Group | WDN00U | |||
| P | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| 5 | – | – | – | |
| 6 | – | – | – | |
| M | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| K | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| N | 1–2 | 3000 | 6500 | 16000 |
| 3 | 1500 | 2000 | 2500 | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | – | – | – |
| ae/D1 = | 0.2 | 0.3 | 0.4 |
| fz-Factor | 1.5 | 1.3 | 1.0 |
| vc-Factor | 1.3 | 1.2 | 1.1 |
| ae/D1 = | 0.2 | 0.3 | 0.4 |
| fz-Factor | 1.5 | 1.3 | 1.0 |
| vc-Factor | 1.3 | 1.2 | 1.1 |
