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Solution Name:{{SolutionName}}- Products
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- VariMill™ XTREME™ • Series 4X0E • Radiused • 4 Flute • Cylindrical Shank • Inch
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VariMill™ XTREME™ • Series 4X0E • Radiused • 4 Flute • Cylindrical Shank • Inch
Series 4X0E • Radiused • 4 Flutes • Cylindrical Shank • Inch
Uses and application
- Trochoidal Milling
- Drilling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Plunge Milling
Ae/D | 2% | 4% | 5% | 8% | 10% | 20% | 30% | 40% | 50% | |
Speed factor | Kv | 2 | 1.5 | 1.45 | 1.4 | 1.35 | 1.25 | 1.2 | 1 | 1 |
Feed factor | KFz | 2.4 | 2.3 | 2.2 | 2 | 1.7 | 1.25 | 1.02 | 1 | 1 |
Ae/D | 2% | 4% | 5% | 8% | 10% | 20% | 30% | 40% | 50% | |
Speed factor | Kv | 2 | 1,5 | 1,45 | 1,4 | 1,35 | 1,25 | 1,2 | 1 | 1 |
Feed factor | KFz | 2,4 | 2,3 | 2,2 | 2 | 1,7 | 1,25 | 1,02 | 1 | 1 |
Material | |||||||||||||||||
Side Milling (A) and Slotting (B) | WS15PE | Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%. | |||||||||||||||
A | B | Cutting Speed | D1 | ||||||||||||||
ap | ae | ap | Min | Start | Max | in | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | ||
P | 0 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 490 | 580 | 660 | IPT | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 |
1 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 490 | 580 | 660 | IPT | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 | |
2 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 460 | 540 | 620 | IPT | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 | |
3 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 390 | 450 | 520 | IPT | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 | |
4 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 300 | 400 | 490 | IPT | .0007 | .0012 | .0014 | .0019 | .0023 | .0027 | .0033 | .0038 | .0042 | |
5 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 200 | 260 | 330 | IPT | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
6 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 160 | 200 | 250 | IPT | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 | |
M | 1 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 300 | 340 | 380 | IPT | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 |
2 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 200 | 230 | 260 | IPT | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
3 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 200 | 210 | 230 | IPT | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 | |
K | 1 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 390 | 440 | 490 | IPT | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 |
2 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 360 | 410 | 460 | IPT | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 | |
3 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 360 | 390 | 430 | IPT | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
S | 1 | 1.5 x D1 | 0.5 x D1 | 0.75 x D1 | 160 | 230 | 300 | IPT | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 |
2 | 1.5 x D1 | 0.5 x D1 | 0.75 x D1 | 160 | 210 | 260 | IPT | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
3 | 1.5 x D1 | 0.5 x D1 | 0.5 x D1 | 80 | 100 | 130 | IPT | .0004 | .0007 | .0008 | .0011 | .0014 | .0016 | .0020 | .0023 | .0027 | |
4 | 1.5 x D1 | 0.5 x D1 | 1.25 x D1 | 160 | 180 | 200 | IPT | .0005 | .0009 | .0011 | .0016 | .0019 | .0022 | .0028 | .0032 | .0036 | |
H | 1 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 260 | 360 | 460 | IPT | .0007 | .0012 | .0014 | .0019 | .0023 | .0027 | .0033 | .0038 | .0042 |
2 | 1.5 x D1 | 0.5 x D1 | 1.0 x D1 | 230 | 310 | 390 | IPT | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 | |
NOTE: See page XX for more information on VARIMILL™ XTREME™ adjustment factors for feed calculations. |
Helical Interpolation/Ramping | |||||||||||||||
Recommended feed per tooth (fz = IPT) for Helical Interpolation and Ramping | |||||||||||||||
WS15PE | Diameter | ||||||||||||||
Cutting Speed | in | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | |||||
Material | Max Depth | min | Start | max | min-max | .144 - .238 | .216 - .356 | .288 - .475 | .359 - .594 | .431 - .713 | .575 - 950 | .719 - 1.188 | .863 - 1.425 | 1.150 - 1.900 | |
P | 0 | 1.25 x D1 | 490 | 580 | 660 | fz | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 |
1 | 1.25 x D1 | 490 | 580 | 660 | fz | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 | |
2 | 1.25 x D1 | 460 | 540 | 620 | fz | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 | |
3 | 1.25 x D1 | 390 | 450 | 520 | fz | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 | |
4 | 1.25 x D1 | 300 | 400 | 490 | fz | .0007 | .0012 | .0014 | .0019 | .0023 | .0027 | .0033 | .0038 | .0042 | |
5 | 1.25 x D1 | 200 | 260 | 330 | fz | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
6 | 1.25 x D1 | 160 | 200 | 250 | fz | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 | |
M | 1 | 1.25 x D1 | 300 | 340 | 380 | fz | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 |
2 | 1.25 x D1 | 200 | 230 | 260 | fz | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
3 | 1.0 x D1 | 200 | 210 | 230 | fz | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 | |
K | 1 | 1.0 x D1 | 390 | 440 | 490 | fz | .0009 | .0016 | .0019 | .0026 | .0031 | .0036 | .0044 | .0049 | .0054 |
2 | 1.0 x D1 | 360 | 410 | 460 | fz | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 | |
3 | 1.0 x D1 | 360 | 390 | 430 | fz | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
S | 1 | 0.75 x D1 | 160 | 230 | 300 | fz | .0007 | .0013 | .0016 | .0022 | .0026 | .0030 | .0038 | .0044 | .0049 |
2 | 0.75 x D1 | 160 | 210 | 260 | fz | .0006 | .0011 | .0013 | .0017 | .0021 | .0024 | .0030 | .0035 | .0039 | |
3 | 0.5 x D1 | 80 | 100 | 130 | fz | .0004 | .0007 | .0008 | .0011 | .0014 | .0016 | .0020 | .0023 | .0027 | |
4 | 1.25 x D1 | 160 | 180 | 200 | fz | .0005 | .0009 | .0011 | .0016 | .0019 | .0022 | .0028 | .0032 | .0036 | |
H | 1 | 1.0 x D1 | 260 | 360 | 460 | fz | .0007 | .0012 | .0014 | .0019 | .0023 | .0027 | .0033 | .0038 | .0042 |
2 | 1.0 x D1 | 230 | 310 | 390 | fz | .0005 | .0009 | .0011 | .0015 | .0017 | .0020 | .0025 | .0028 | .0031 |
Helical Interpolation/Ramping | |||||||||||||||
Recommended feed per tooth (fz = IPT) for Helical Interpolation and Ramping | |||||||||||||||
WS15PE | Diameter | ||||||||||||||
Cutting Speed | in | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | |||||
Material | Max Depth | min | Start | max | min-max | .144 - .238 | .216 - .356 | .288 - .475 | .359 - .594 | .431 - .713 | .575 - 950 | .719 - 1.188 | .863 - 1.425 | 1.150 - 1.900 | |
P | 0 | 1.25 x D1 | 420 | 450 | 495 | fz | .0005 | .0010 | .0011 | .0016 | .0019 | .0022 | .0026 | .0029 | .0032 |
1 | 1.25 x D1 | 420 | 450 | 495 | fz | .0005 | .0010 | .0011 | .0016 | .0019 | .0022 | .0026 | .0029 | .0032 | |
2 | 1.25 x D1 | 420 | 450 | 495 | fz | .0005 | .0010 | .0011 | .0016 | .0019 | .0022 | .0026 | .0029 | .0032 | |
3 | 1.25 x D1 | 315 | 345 | 360 | fz | .0004 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
4 | 1.25 x D1 | 270 | 300 | 330 | fz | .0004 | .0007 | .0008 | .0011 | .0014 | .0016 | .0020 | .0023 | .0025 | |
5 | 1.25 x D1 | 210 | 225 | 240 | fz | .0004 | .0007 | .0008 | .0010 | .0013 | .0014 | .0018 | .0021 | .0023 | |
6 | 1.25 x D1 | 165 | 180 | 195 | fz | .0003 | .0005 | .0007 | .0009 | .0010 | .0012 | .0015 | .0017 | .0019 | |
M | 1 | 1.25 x D1 | 225 | 255 | 270 | fz | .0004 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 |
2 | 1.25 x D1 | 150 | 165 | 180 | fz | .0004 | .0007 | .0008 | .0010 | .0013 | .0014 | .0018 | .0021 | .0023 | |
3 | 1.0 x D1 | 135 | 150 | 165 | fz | .0003 | .0005 | .0007 | .0009 | .0010 | .0012 | .0015 | .0017 | .0019 | |
K | 1 | 1.0 x D1 | 330 | 360 | 390 | fz | .0005 | .0010 | .0011 | .0016 | .0019 | .0022 | .0026 | .0029 | .0032 |
2 | 1.0 x D1 | 300 | 330 | 360 | fz | .0004 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
3 | 1.0 x D1 | 270 | 300 | 330 | fz | .0004 | .0007 | .0008 | .0010 | .0013 | .0014 | .0018 | .0021 | .0023 | |
S | 1 | 0.75 x D1 | 240 | 255 | 270 | fz | .0004 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 |
2 | 0.75 x D1 | 165 | 180 | 195 | fz | .0004 | .0007 | .0008 | .0010 | .0013 | .0014 | .0018 | .0021 | .0023 | |
3 | 0.5 x D1 | 60 | 75 | 84 | fz | .0002 | .0004 | .0005 | .0007 | .0008 | .0010 | .0012 | .0014 | .0016 | |
4 | 1.25 x D1 | 105 | 120 | 135 | fz | .0003 | .0005 | .0007 | .0010 | .0011 | .0013 | .0017 | .0019 | .0022 | |
H | 1 | 1.0 x D1 | 225 | 240 | 255 | fz | .0004 | .0007 | .0008 | .0011 | .0014 | .0016 | .0020 | .0023 | .0025 |
2 | 1.0 x D1 | 195 | 210 | 225 | fz | .0003 | .0005 | .0007 | .0009 | .0010 | .0012 | .0015 | .0017 | .0019 |
Helical Interpolation/Ramping | |||||||||||||||
Recommended feed per tooth (fz = IPT) for Helical Interpolation and Ramping | |||||||||||||||
WS15PE | Diameter | ||||||||||||||
Cutting Speed | in | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | |||||
Material | Max Depth | min | Start | max | min-max | .144 - .238 | .216 - .356 | .288 - .475 | .359 - .594 | .431 - .713 | .575 - 950 | .719 - 1.188 | .863 - 1.425 | 1.150 - 1.900 | |
P | 0 | 1.25 x D1 | 490 | 530 | 580 | fz | .0007 | .0012 | .0014 | .0020 | .0023 | .0027 | .0033 | .0037 | .0041 |
1 | 1.25 x D1 | 490 | 530 | 580 | fz | .0007 | .0012 | .0014 | .0020 | .0023 | .0027 | .0033 | .0037 | .0041 | |
2 | 1.25 x D1 | 460 | 500 | 540 | fz | .0007 | .0012 | .0014 | .0020 | .0023 | .0027 | .0033 | .0037 | .0041 | |
3 | 1.25 x D1 | 390 | 420 | 450 | fz | .0005 | .0010 | .0012 | .0017 | .0020 | .0023 | .0029 | .0033 | .0037 | |
4 | 1.25 x D1 | 300 | 350 | 400 | fz | .0005 | .0009 | .0011 | .0014 | .0017 | .0020 | .0025 | .0029 | .0032 | |
5 | 1.25 x D1 | 200 | 235 | 260 | fz | .0005 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
6 | 1.25 x D1 | 160 | 180 | 200 | fz | .0004 | .0007 | .0008 | .0011 | .0013 | .0015 | .0019 | .0021 | .0023 | |
M | 1 | 1.25 x D1 | 300 | 320 | 340 | fz | .0005 | .0010 | .0012 | .0017 | .0020 | .0023 | .0029 | .0033 | .0037 |
2 | 1.25 x D1 | 200 | 215 | 230 | fz | .0005 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
3 | 1.0 x D1 | 200 | 105 | 210 | fz | .0004 | .0007 | .0008 | .0011 | .0013 | .0015 | .0019 | .0021 | .0023 | |
K | 1 | 1.0 x D1 | 390 | 415 | 440 | fz | .0007 | .0012 | .0014 | .0020 | .0023 | .0027 | .0033 | .0037 | .0041 |
2 | 1.0 x D1 | 360 | 380 | 410 | fz | .0005 | .0010 | .0012 | .0017 | .0020 | .0023 | .0029 | .0033 | .0037 | |
3 | 1.0 x D1 | 360 | 375 | 390 | fz | .0005 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
S | 1 | 0.75 x D1 | 160 | 190 | 230 | fz | .0005 | .0010 | .0012 | .0017 | .0020 | .0023 | .0029 | .0033 | .0037 |
2 | 0.75 x D1 | 160 | 180 | 210 | fz | .0005 | .0008 | .0010 | .0013 | .0016 | .0018 | .0023 | .0026 | .0029 | |
3 | 0.5 x D1 | 80 | 90 | 100 | fz | .0003 | .0005 | .0006 | .0008 | .0011 | .0012 | .0015 | .0017 | .002 | |
4 | 1.25 x D1 | 160 | 170 | 180 | fz | .0004 | .0007 | .0008 | .0012 | .0014 | .0017 | .0021 | .0024 | .0027 | |
H | 1 | 1.0 x D1 | 260 | 310 | 360 | fz | .0005 | .0009 | .0011 | .0014 | .0017 | .0020 | .0025 | .0029 | .0032 |
2 | 1.0 x D1 | 230 | 270 | 310 | fz | .0004 | .0007 | .0008 | .0011 | .0013 | .0015 | .0019 | .0021 | .0023 |
Plunging | |||||||||||||||||
WS15PE | Recommended feed per revolution (fn =mm/rev) for plunging and drilling | ||||||||||||||||
Cutting Speed | D1 | ||||||||||||||||
Material | Max Depth | Applicable | Coolant | min | Start | max | in | 1/8 | 3/16 | 1/4 | 5/16 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | |
P | 0 | 1,25 x D1 | Preferred | 420 | 450 | 495 | IPR | .0013 | 0.0018 | .0022 | .0026 | .0031 | .0037 | .0047 | .0063 | .0071 | |
1 | 1,25 x D1 | Required | 420 | 450 | 495 | IPR | .0013 | 0.0018 | .0022 | .0026 | .0031 | .0037 | .0047 | .0063 | .0071 | ||
2 | 1,25 x D1 | Required | 420 | 450 | 495 | IPR | .0013 | 0.0018 | .0022 | .0026 | .0031 | .0037 | .0047 | .0063 | .0071 | ||
3 | 1,25 x D1 | Required | 315 | 345 | 360 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | ||
4 | 1,25 x D1 | Required | 270 | 300 | 330 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | ||
5 | 1,25 x D1 | Required | 210 | 225 | 240 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
6 | 1,25 x D1 | Required | 165 | 180 | 195 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
M | 1 | 1,25 x D1 | Required | 225 | 255 | 270 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .00239 | .0049 | .0059 | |
2 | 1,25 x D1 | Required | 150 | 165 | 180 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
3 | 1,0 x D1 | Required | 135 | 150 | 165 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
K | 1 | 1,0 x D1 | Preferred | 330 | 360 | 390 | IPR | .0013 | 0.0018 | .0022 | .0026 | .0031 | .0037 | .0047 | .0063 | .0071 | |
2 | 1,0 x D1 | Required | 300 | 330 | 360 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | ||
3 | 1,0 x D1 | Required | 270 | 300 | 330 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | ||
S | 1 | 0,75 x D1 | Required | 240 | 255 | 270 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | |
2 | 0,75 x D1 | Required | 165 | 180 | 195 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
3 | 0,5 x D1 | Required | 60 | 75 | 84 | IPR | .0004 | 0.0006 | .0007 | .0009 | .0011 | .0013 | .0018 | .0024 | .0028 | ||
4 | 1,25 x D1 | Required | 105 | 120 | 135 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 | ||
H | 1 | 1,0 x D1 | Required | 225 | 240 | 255 | IPR | .0008 | 0.0013 | .0016 | .0020 | .0024 | .0028 | .0039 | .0049 | .0059 | |
2 | 1,0 x D1 | Required | 195 | 210 | 225 | IPR | .0006 | 0.0008 | .0010 | .0014 | .0016 | .0020 | .0026 | .0033 | .0039 |