BF IN
Ball Nose Inserts
Features and benefits
- -BF geometry is the first choice for all finishing and light operations.
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Werkstoff des Werkstücks
Werkstoff des Werkstücks
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P Stahl (7)
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P0Kohlenstoffarme Stähle, langspanend C < .25%; <125 HB; <530 N/mm^2 UTS (7)
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P1Kohlenstoffarme Stähle, kurzspanend C < .25%; <125 HB; <530 N/mm^2 UTS (7)
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P2Stähle mit mittlerem und hohem Kohlenstoffgehalt C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (7)
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P3Legierter Stahl/Werkzeugstahl C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (2)
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P4Legierter Stahl/Werkzeugstahl C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (2)
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P5Ferritische, martensitische und Rostfreie PH-Stähle <330 HB; <35 HRC; 600-900 N/mm^2 UTS (2)
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P6Hochfeste ferritische, martensitische und PH-Edelstähle 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (2)
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M Rostfreier Stahl (2)
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M1Austenitischer, Rostfreier Stahl 130-200 HB; <600 N/mm^2 UTS (2)
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M2Hochfeste austenitische, rostfreie Stähle und Edelstahlguss 150-230 HB; <25 HRC; >600 N/mm^2 UTS (2)
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M3Duplex-Edelstahl 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (2)
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K Gusseisen (7)
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K1Grauguss 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (7)
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K2GGV- und Sphäroguss mit niedriger bis mittlerer Festigkeit 130-260 HB; <28 HRC; <600 N/mm^2 UTS (7)
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K3Hochfestes und zwischenstufenvergütetes duktiles Gusseisen 180-350 HB; <43 HRC; >600 N/mm^2 UTS (7)
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S Hochwarmfeste Legierungen (1)
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S1Warmfeste Legierungen auf Eisenbasis 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (1)
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S2Warmfeste Legierungen auf Kobaltbasis 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (1)
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S3Warmfeste Legierungen auf Nickelbasis 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (1)
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S4Titan und Titanlegierungen 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (1)
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H Gehärtete Werkstoffe (5)
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H1Gehärtete Werkstoffe 44-48 HRC (5)
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H2Gehärtete Werkstoffe 48-55 HRC (5)
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H3Gehärtete Werkstoffe 56-60 HRC (5)
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Eckenradius
Eckenradius
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0.187 in (1)
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0.25 in (1)
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0.313 in (1)
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0.375 in (2)
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0.5 in (2)
to
Eckenradius
Eckenradius
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4.75 mm (1)
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6.351 mm (1)
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7.95 mm (1)
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9.525 mm (2)
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12.701 mm (2)
to
application
Schneidstoffsorte
Schneidstoffsorte
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TN2505 (5)
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TN6525 (1)
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TN6540 (1)
frontEnd
Schnittbreite
Schnittbreite
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0.375 in (1)
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0.5 in (1)
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0.625 in (1)
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0.75 in (2)
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1.0 in (2)
to
Schnittbreite
Schnittbreite
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9.525 mm (1)
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12.701 mm (1)
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15.875 mm (1)
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19.05 mm (2)
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25.401 mm (2)
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Metric
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| SAP-Materialnummer | ISO Katalognummer | ANSI Katalognummer | Sorte | [S] Dicke der Wendeschneidplatte | [S] Dicke der Wendeschneidplatte | [W] Schnittbreite | [W] Schnittbreite | Mittlere Spandicke [HM] | Mittlere Spandicke [HM] | Schneidkanten pro Wendeschneidplatte | [RC] Eckenradiusmitte | [RC] Eckenradiusmitte | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 2113573 | M270BF0375 | M270BF0375 | TN2505 | 2.38 | .0937 | 9.525 | .375 | 0.08 | .0031 | 2 | 4.762 | .1875 |
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List price:
$39.75
/each
Your price::
Qty
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| 2113578 | M270BF0500 | M270BF0500 | TN2505 | 3.18 | .1252 | 12.7 | .5 | 0.08 | .0031 | 2 | 6.35 | .25 |
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List price:
$41.45
/each
Your price::
Qty
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| 2113585 | M270BF0625 | M270BF0625 | TN2505 | 4.76 | .1874 | 15.875 | .625 | 0.08 | .0031 | 2 | 7.938 | .3125 |
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List price:
$47.34
/each
Your price::
Qty
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| 2639024 | M270BF0750 | M270BF0750 | TN2505 | 4.76 | .1874 | 19.05 | .75 | 0.1 | .0039 | 2 | 9.525 | .375 |
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List price:
$56.34
/each
Your price::
Qty
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| 4151098 | M270BF0750 | M270BF0750 | TN6525 | 4.76 | .1874 | 19.05 | .75 | 0.1 | .0039 | 2 | 9.525 | .375 |
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List price:
$57.46
/each
Your price::
Qty
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| 2639026 | M270BF1000 | M270BF1000 | TN2505 | 4.76 | .1874 | 25.4 | 1 | 0.1 | .0039 | 2 | 12.7 | .5 |
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List price:
$70.36
/each
Your price::
Qty
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| 4151101 | M270BF1000 | M270BF1000 | TN6540 | 4.76 | .1874 | 25.4 | 1 | 0.1 | .0039 | 2 | 12.7 | .5 |
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List price:
$71.76
/each
Your price::
Qty
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List price:
Discount: %
Replacement
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| Light
|
General
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Heavy
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| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| P3–P4 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| P5–P6 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| Light
|
General
|
Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| P3–P4 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| P5–P6 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| Light
|
General
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Heavy
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||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
| P3–P4 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
| P5–P6 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
| M1–M2 | BF | TN6525 | BF | TN6525 | BR | WP35CM |
| M3 | BF | TN6525 | BF | TN6525 | BR | WP35CM |
| K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | BF | TN2505 | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| Light
|
General
|
Heavy
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||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BR | TN6540 | BF | TN6540 | BF | TN6540 |
| P3–P4 | BR | TN6540 | BF | TN6540 | BR | WP35CM |
| P5–P6 | BR | TN6540 | BR | WP35CM | BR | WP35CM |
| M1–M2 | BR | TN6540 | BR | TN6540 | BR | TN6540 |
| M3 | BR | TN6540 | BR | TN6540 | BR | TN6540 |
| K1–K2 | BR | TN2505 | BR | TN2505 | – | – |
| K3 | BR | TN2505 | BR | TN2505 | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | BR | TN6540 | – | – |
| S3 | – | – | BR | TN6540 | – | – |
| S4 | – | – | BR | TN6540 | – | – |
| H1 | – | – | BR | TN2505 | – | – |
| Light
|
General
|
Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| P3–P4 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| P5–P6 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| K1–K2 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| K3 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | BR | WP35CM | – | – | – | – |
| S3 | BR | WP35CM | – | – | – | – |
| S4 | BF | TN2505 | BR | WP35CM | – | – |
| H1 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
| Light
|
General
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Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| P3–P4 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| P5–P6 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
| K1–K2 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| K3 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | BR | WP35CM | – | – | – | – |
| S3 | BR | WP35CM | – | – | – | – |
| S4 | BR | WP35CM | BR | WP35CM | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
| Light
|
General
|
Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| P3–P4 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| P5–P6 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| M1–M2 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
| M3 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
| K1–K2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| K3 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | – | – |
| Light
|
General
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Heavy
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||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| P3–P4 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| P5–P6 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| M1–M2 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
| M3 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
| K1–K2 | BF | TN2505 | BR | TN2510 | BR | TN7535 |
| K3 | BF | TN2505 | BR | TN2510 | BR | TN7535 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BR | TN2510 |
| Light
|
General
|
Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
| P3–P4 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
| P5–P6 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
| M1–M2 | BF | TN6525 | BF | TN6525 | BR | TN7535 |
| M3 | BF | TN6525 | BF | TN6525 | BR | TN7535 |
| K1–K2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| K3 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | BF | TN2505 | – | – | – | – |
| H1 | BF | TN2505 | BF | TN2505 | BR | TN2510 |
| Light
|
General
|
Heavy
|
||||
| Material
|
Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | BF | TN6540 | BF | TN6540 | BF | TN6540 |
| P3–P4 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
| P5–P6 | BF | TN6540 | BF | TN7535 | BF | TN7535 |
| M1–M2 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
| M3 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
| K1–K2 | BR | TN2505 | BR | TN2505 | – | – |
| K3 | BR | TN2505 | BR | TN2505 | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | BF | TN6540 | – | – |
| S3 | – | – | BF | TN6540 | – | – |
| S4 | – | – | BF | TN6540 | – | – |
| H1 | – | – | BR | TN2505 | – | – |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
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| BF | 0,12 | 0,23 | 0,42 | 0,08 | 0,16 | 0,29 | 0,06 | 0,12 | 0,21 | 0,05 | 0,10 | 0,18 | 0,05 | 0,10 | 0,17 | BF |
| BR | 0,19 | 0,29 | 0,51 | 0,14 | 0,20 | 0,35 | 0,10 | 0,15 | 0,25 | 0,09 | 0,13 | 0,22 | 0,08 | 0,12 | 0,20 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
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| BF | 0,14 | 0,27 | 0,49 | 0,10 | 0,19 | 0,34 | 0,07 | 0,14 | 0,25 | 0,06 | 0,12 | 0,21 | 0,06 | 0,11 | 0,19 | BF |
| BR | 0,22 | 0,34 | 0,61 | 0,16 | 0,24 | 0,40 | 0,12 | 0,17 | 0,29 | 0,10 | 0,15 | 0,25 | 0,09 | 0,14 | 0,23 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,25 | 0,51 | 1,02 | 0,18 | 0,34 | 0,63 | 0,13 | 0,25 | 0,44 | 0,11 | 0,22 | 0,38 | 0,10 | 0,20 | 0,35 | BF |
| BR | 0,41 | 0,66 | 1,34 | 0,28 | 0,44 | 0,76 | 0,21 | 0,31 | 0,53 | 0,18 | 0,27 | 0,45 | 0,17 | 0,25 | 0,41 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,18 | 0,36 | 0,68 | 0,13 | 0,25 | 0,45 | 0,09 | 0,18 | 0,32 | 0,08 | 0,16 | 0,28 | 0,08 | 0,15 | 0,25 | BF |
| BR | 0,29 | 0,46 | 0,84 | 0,21 | 0,31 | 0,54 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,33 | 0,12 | 0,18 | 0,30 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BR | 0,15 | 0,33 | 0,50 | 0,11 | 0,24 | 0,35 | 0,08 | 0,17 | 0,26 | 0,07 | 0,15 | 0,22 | 0,06 | 0,14 | 0,20 | BR |
| BF | 0,24 | 0,46 | 0,69 | 0,17 | 0,32 | 0,47 | 0,13 | 0,23 | 0,34 | 0,11 | 0,20 | 0,29 | 0,10 | 0,18 | 0,27 | BF |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
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| BR | 0,13 | 0,29 | 0,43 | 0,09 | 0,20 | 0,30 | 0,07 | 0,15 | 0,22 | 0,06 | 0,13 | 0,19 | 0,06 | 0,12 | 0,18 | BR |
| BF | 0,21 | 0,39 | 0,58 | 0,15 | 0,27 | 0,40 | 0,11 | 0,20 | 0,29 | 0,10 | 0,18 | 0,25 | 0,09 | 0,16 | 0,23 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BR | 0,28 | 0,63 | 0,99 | 0,20 | 0,43 | 0,64 | 0,15 | 0,31 | 0,46 | 0,13 | 0,27 | 0,40 | 0,12 | 0,25 | 0,36 | BR |
| BF | 0,45 | 0,89 | 1,42 | 0,31 | 0,58 | 0,87 | 0,23 | 0,42 | 0,61 | 0,20 | 0,36 | 0,53 | 0,18 | 0,33 | 0,48 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BR | 0,20 | 0,45 | 0,68 | 0,14 | 0,31 | 0,46 | 0,11 | 0,23 | 0,34 | 0,09 | 0,20 | 0,29 | 0,08 | 0,18 | 0,27 | BR |
| BF | 0,32 | 0,61 | 0,94 | 0,23 | 0,42 | 0,62 | 0,17 | 0,31 | 0,45 | 0,15 | 0,26 | 0,38 | 0,13 | 0,24 | 0,35 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,14 | 0,28 | 0,45 | 0,10 | 0,20 | 0,31 | 0,08 | 0,15 | 0,23 | 0,07 | 0,13 | 0,20 | 0,06 | 0,12 | 0,18 | BF |
| BR | 0,21 | 0,38 | 0,59 | 0,15 | 0,27 | 0,41 | 0,11 | 0,20 | 0,30 | 0,10 | 0,17 | 0,26 | 0,09 | 0,16 | 0,24 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,16 | 0,33 | 0,52 | 0,12 | 0,23 | 0,36 | 0,09 | 0,17 | 0,27 | 0,08 | 0,15 | 0,23 | 0,07 | 0,14 | 0,21 | BF |
| BR | 0,24 | 0,45 | 0,69 | 0,17 | 0,31 | 0,48 | 0,13 | 0,23 | 0,35 | 0,11 | 0,20 | 0,30 | 0,10 | 0,18 | 0,28 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,21 | 0,44 | 0,70 | 0,15 | 0,31 | 0,48 | 0,11 | 0,23 | 0,35 | 0,10 | 0,20 | 0,30 | 0,09 | 0,18 | 0,28 | BF |
| BR | 0,32 | 0,60 | 0,94 | 0,23 | 0,42 | 0,63 | 0,17 | 0,31 | 0,46 | 0,15 | 0,26 | 0,40 | 0,13 | 0,24 | 0,36 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,29 | 0,61 | 0,99 | 0,21 | 0,43 | 0,66 | 0,16 | 0,31 | 0,48 | 0,14 | 0,27 | 0,42 | 0,12 | 0,25 | 0,38 | BF |
| BR | 0,44 | 0,85 | 1,38 | 0,31 | 0,57 | 0,88 | 0,23 | 0,42 | 0,63 | 0,20 | 0,36 | 0,54 | 0,18 | 0,33 | 0,50 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,19 | 0,24 | 0,40 | 0,13 | 0,17 | 0,28 | 0,10 | 0,13 | 0,21 | 0,09 | 0,11 | 0,18 | 0,08 | 0,10 | 0,17 | BF |
| BR | 0,24 | 0,38 | 0,65 | 0,17 | 0,27 | 0,46 | 0,13 | 0,20 | 0,34 | 0,11 | 0,17 | 0,30 | 0,10 | 0,16 | 0,27 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,22 | 0,28 | 0,46 | 0,15 | 0,20 | 0,33 | 0,12 | 0,15 | 0,24 | 0,10 | 0,13 | 0,21 | 0,09 | 0,12 | 0,19 | BF |
| BR | 0,27 | 0,44 | 0,76 | 0,20 | 0,31 | 0,53 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,34 | 0,12 | 0,18 | 0,31 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,39 | 0,51 | 0,85 | 0,28 | 0,36 | 0,59 | 0,21 | 0,27 | 0,44 | 0,18 | 0,23 | 0,38 | 0,17 | 0,21 | 0,35 | BF |
| BR | 0,50 | 0,81 | 1,44 | 0,36 | 0,56 | 0,97 | 0,26 | 0,42 | 0,71 | 0,23 | 0,36 | 0,61 | 0,21 | 0,33 | 0,56 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,28 | 0,37 | 0,61 | 0,20 | 0,27 | 0,43 | 0,15 | 0,20 | 0,32 | 0,13 | 0,17 | 0,28 | 0,12 | 0,16 | 0,25 | BF |
| BR | 0,36 | 0,58 | 1,01 | 0,26 | 0,41 | 0,70 | 0,19 | 0,30 | 0,52 | 0,17 | 0,26 | 0,45 | 0,15 | 0,24 | 0,41 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,17 | 0,31 | 0,50 | 0,13 | 0,22 | 0,36 | 0,09 | 0,16 | 0,26 | 0,08 | 0,14 | 0,23 | 0,08 | 0,13 | 0,21 | BF |
| BR | 0,24 | 0,38 | 0,65 | 0,17 | 0,27 | 0,46 | 0,13 | 0,20 | 0,34 | 0,11 | 0,17 | 0,30 | 0,10 | 0,16 | 0,27 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,20 | 0,35 | 0,58 | 0,15 | 0,25 | 0,41 | 0,11 | 0,19 | 0,30 | 0,09 | 0,16 | 0,27 | 0,09 | 0,15 | 0,24 | BF |
| BR | 0,27 | 0,44 | 0,76 | 0,20 | 0,31 | 0,53 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,34 | 0,12 | 0,18 | 0,31 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,37 | 0,65 | 1,09 | 0,26 | 0,46 | 0,75 | 0,19 | 0,34 | 0,55 | 0,17 | 0,29 | 0,47 | 0,15 | 0,27 | 0,43 | BF |
| BR | 0,50 | 0,81 | 1,44 | 0,36 | 0,56 | 0,97 | 0,26 | 0,42 | 0,71 | 0,23 | 0,36 | 0,61 | 0,21 | 0,33 | 0,56 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40
|
||||||||||||
| BF | 0,27 | 0,47 | 0,77 | 0,19 | 0,33 | 0,54 | 0,14 | 0,25 | 0,40 | 0,12 | 0,21 | 0,35 | 0,11 | 0,20 | 0,32 | BF |
| BR | 0,36 | 0,58 | 1,02 | 0,26 | 0,41 | 0,70 | 0,19 | 0,30 | 0,52 | 0,17 | 0,26 | 0,45 | 0,15 | 0,24 | 0,41 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .005 | .009 | .016 | .003 | .006 | .011 | .002 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .007 | BF |
| BR | .007 | .011 | .020 | .005 | .008 | .013 | .004 | .006 | .010 | .003 | .005 | .008 | .003 | .005 | .008 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .005 | .010 | .019 | .004 | .007 | .013 | .003 | .005 | .010 | .002 | .005 | .008 | .002 | .004 | .008 | BF |
| BR | .009 | .013 | .023 | .006 | .009 | .016 | .004 | .007 | .011 | .004 | .006 | .010 | .004 | .005 | .009 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .010 | .020 | .039 | .007 | .013 | .024 | .005 | .010 | .017 | .004 | .008 | .015 | .004 | .008 | .013 | BF |
| BR | .016 | .025 | .051 | .011 | .017 | .029 | .008 | .012 | .021 | .007 | .011 | .018 | .006 | .010 | .016 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .007 | .014 | .026 | .005 | .010 | .017 | .004 | .007 | .013 | .003 | .006 | .011 | .003 | .006 | .010 | BF |
| BR | .011 | .018 | .033 | .008 | .012 | .021 | .006 | .009 | .015 | .005 | .008 | .013 | .005 | .007 | .012 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .002 | .005 | .007 | .002 | .005 | .007 | BF |
| BR | .008 | .015 | .023 | .006 | .011 | .016 | .004 | .008 | .011 | .004 | .007 | .010 | .003 | .006 | .009 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .006 | .013 | .020 | .004 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BF |
| BR | .009 | .018 | .027 | .007 | .012 | .018 | .005 | .009 | .013 | .004 | .008 | .011 | .004 | .007 | .010 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .008 | .017 | .026 | .006 | .012 | .018 | .004 | .009 | .013 | .004 | .008 | .011 | .003 | .007 | .010 | BF |
| BR | .012 | .024 | .036 | .009 | .016 | .024 | .006 | .012 | .017 | .006 | .010 | .015 | .005 | .009 | .014 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .011 | .024 | .038 | .008 | .017 | .025 | .006 | .012 | .018 | .005 | .011 | .015 | .004 | .010 | .014 | BF |
| BR | .017 | .034 | .055 | .012 | .022 | .034 | .009 | .016 | .024 | .008 | .014 | .020 | .007 | .013 | .019 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .003 | .005 | .008 | .002 | .005 | .007 | BF |
| BR | .008 | .015 | .023 | .006 | .011 | .016 | .004 | .008 | .012 | .004 | .007 | .010 | .003 | .006 | .009 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .006 | .013 | .020 | .005 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BF |
| BR | .009 | .017 | .027 | .007 | .012 | .018 | .005 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .011 | .024 | .038 | .008 | .016 | .026 | .006 | .012 | .019 | .005 | .011 | .016 | .005 | .010 | .015 | BF |
| BR | .017 | .033 | .053 | .012 | .022 | .034 | .009 | .016 | .024 | .008 | .014 | .021 | .007 | .013 | .019 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .008 | .017 | .027 | .006 | .012 | .019 | .004 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BF |
| BR | .012 | .023 | .036 | .009 | .016 | .024 | .006 | .012 | .018 | .006 | .010 | .015 | .005 | .009 | .014 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BR | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .003 | .005 | .008 | .002 | .005 | .007 | BR |
| BF | .007 | .014 | .022 | .005 | .010 | .015 | .004 | .007 | .011 | .003 | .006 | .010 | .003 | .006 | .009 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BR | .006 | .013 | .020 | .005 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BR |
| BF | .008 | .016 | .025 | .006 | .011 | .018 | .005 | .008 | .013 | .004 | .007 | .011 | .004 | .007 | .010 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BR | .011 | .023 | .037 | .008 | .016 | .026 | .006 | .012 | .019 | .005 | .011 | .016 | .005 | .010 | .015 | BR |
| BF | .015 | .030 | .049 | .011 | .021 | .032 | .008 | .015 | .024 | .007 | .013 | .020 | .006 | .012 | .019 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BR | .008 | .017 | .027 | .006 | .012 | .018 | .004 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BR |
| BF | .011 | .021 | .034 | .008 | .015 | .023 | .006 | .011 | .017 | .005 | .010 | .015 | .005 | .009 | .014 | BF |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .007 | .009 | .015 | .005 | .007 | .011 | .004 | .005 | .008 | .003 | .004 | .007 | .003 | .004 | .007 | BF |
| BR | .009 | .015 | .025 | .007 | .011 | .018 | .005 | .008 | .013 | .004 | .007 | .012 | .004 | .006 | .011 | BR |
| Light
|
General
|
Heavy
|
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .008 | .011 | .018 | .006 | .008 | .013 | .004 | .006 | .009 | .004 | .005 | .008 | .004 | .005 | .008 | BF |
| BR | .011 | .017 | .030 | .008 | .012 | .021 | .006 | .009 | .015 | .005 | .008 | .013 | .005 | .007 | .012 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .015 | .020 | .033 | .011 | .014 | .023 | .008 | .010 | .017 | .007 | .009 | .015 | .006 | .008 | .013 | BF |
| BR | .020 | .031 | .056 | .014 | .022 | .038 | .010 | .016 | .028 | .009 | .014 | .024 | .008 | .013 | .022 | BR |
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40
|
||||||||||||
| BF | .011 | .014 | .024 | .008 | .010 | .017 | .006 | .008 | .012 | .005 | .007 | .011 | .005 | .006 | .010 | BF |
| BR | .014 | .023 | .040 | .010 | .016 | .027 | .008 | .012 | .020 | .007 | .010 | .017 | .006 | .009 | .016 | BR |
Empfohlene Start-Schnittgeschwindigkeiten [m/min]
| Material Group | TN2505 | TN6525 | TN6540 | WP35CM | WU10PM | |||||||||||
| P | 1 | 550 | 420 | 360 | 410 | 320 | 280 | 360 | 280 | 240 | 455 | 395 | 370 | – | – | – |
| 2 | 320 | 240 | 205 | 320 | 250 | 215 | 250 | 190 | 170 | 280 | 255 | 230 | – | – | – | |
| 3 | 320 | 240 | 205 | 280 | 215 | 185 | 215 | 170 | 140 | 255 | 230 | 205 | – | – | – | |
| 4 | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | 190 | 175 | 160 | – | – | – | |
| 5 | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | 260 | 230 | 210 | – | – | – | |
| 6 | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | 160 | 135 | 110 | – | – | – | |
| M | 1 | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | 205 | 185 | 155 | – | – | – |
| 2 | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | 185 | 160 | 140 | – | – | – | |
| 3 | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | 145 | 130 | 115 | – | – | – | |
| K | 1 | 400 | 300 | 250 | 275 | 245 | 220 | 220 | 205 | 180 | 295 | 265 | 240 | 295 | 265 | 240 |
| 2 | 540 | 365 | 280 | 215 | 190 | 180 | 175 | 155 | 140 | 235 | 210 | 190 | 230 | 205 | 190 | |
| 3 | 310 | 190 | 155 | 180 | 160 | 145 | 155 | 145 | 125 | 195 | 175 | 160 | 195 | 175 | 160 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 60 | 30 | 25 | 66 | 50 | 33 | – | – | – | |
| H | 1 | 175 | 140 | 95 | – | – | – | – | – | – | – | – | – | 160 | 130 | 90 |
| 2 | 175 | 140 | 95 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 140 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | |
Recommended Starting Speeds [SFM]
| Material Group | TN2505 | TN2510 | TN6525 | TN6540 | TN7525 | TN7535 | TTI25 | |||||||||||||||
| P | 1 | 1810 | 1380 | 1180 | 2165 | 1910 | 1770 | 1340 | 1045 | 925 | 1180 | 925 | 785 | 1340 | 1025 | 925 | 1790 | 1555 | 1460 | 1415 | 1180 | 985 |
| 2 | 1045 | 785 | 670 | 1340 | 1220 | 1080 | 1045 | 830 | 710 | 830 | 630 | 550 | 1025 | 830 | 710 | 1105 | 1000 | 905 | 1025 | 830 | 710 | |
| 3 | 1045 | 785 | 670 | 1220 | 1080 | 1000 | 925 | 710 | 610 | 710 | 550 | 450 | 925 | 710 | 610 | 1000 | 905 | 805 | 1025 | 830 | 710 | |
| 4 | – | – | – | 905 | 845 | 750 | 770 | 550 | 475 | 590 | 430 | 355 | 770 | 550 | 475 | 750 | 690 | 630 | 865 | 710 | 590 | |
| 5 | – | – | – | 1080 | 985 | 905 | 1025 | 770 | 650 | 785 | 590 | 490 | 1025 | 770 | 650 | 1025 | 905 | 830 | 1045 | 770 | 650 | |
| 6 | – | – | – | 750 | 670 | 570 | 670 | 535 | 430 | 535 | 395 | 335 | 670 | 535 | 430 | 630 | 535 | 430 | 475 | 355 | 295 | |
| M | 1 | – | – | – | 890 | 785 | 690 | 630 | 395 | 260 | 430 | 260 | 200 | 805 | 725 | 610 | 805 | 725 | 610 | 1570 | 1025 | 710 |
| 2 | – | – | – | 805 | 690 | 630 | 395 | 260 | 155 | 260 | 155 | 140 | 725 | 630 | 550 | 725 | 630 | 550 | 1060 | 670 | 475 | |
| 3 | – | – | – | 630 | 570 | 490 | 415 | 260 | 180 | 275 | 155 | 140 | 570 | 510 | 450 | 570 | 510 | 450 | 1045 | 690 | 475 | |
| K | 1 | 1320 | 985 | 830 | 1380 | 1180 | 985 | 905 | 805 | 725 | 725 | 670 | 590 | 1240 | 925 | 785 | 1165 | 1045 | 940 | 725 | 610 | 510 |
| 2 | 1770 | 1200 | 925 | 1180 | 985 | 830 | 710 | 630 | 590 | 570 | 510 | 450 | 1060 | 785 | 650 | 925 | 830 | 750 | 590 | 475 | 415 | |
| 3 | 1025 | 630 | 510 | 985 | 830 | 650 | 590 | 535 | 475 | 510 | 475 | 415 | 785 | 650 | 550 | 770 | 690 | 630 | 475 | 415 | 335 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | – | – | – | – | – | – | – | – | – | |
| H | 1 | 570 | 450 | 310 | 475 | 360 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 570 | 450 | 310 | 475 | 360 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 450 | 370 | 260 | 380 | 260 | 150 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |