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M640 • HPGT-GD
Wendeschneidplatten • HPGT-GD
Workpiece Materials
P
Stahl
M
Rostfreier Stahl
K
Gusseisen
N
NE-Metalle
S
Hochwarmfeste Legierungen
H
Gehärtete Werkstoffe
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Werkstoff des Werkstücks
Werkstoff des Werkstücks
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P Stahl (6)
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P0Kohlenstoffarme Stähle, langspanend C < .25%; <125 HB; <530 N/mm^2 UTS(5)
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P1Kohlenstoffarme Stähle, kurzspanend C < .25%; <125 HB; <530 N/mm^2 UTS(6)
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P2Stähle mit mittlerem und hohem Kohlenstoffgehalt C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(6)
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P3Legierter Stahl/Werkzeugstahl C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(6)
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P4Legierter Stahl/Werkzeugstahl C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(6)
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P5Ferritische, martensitische und Rostfreie PH-Stähle <330 HB; <35 HRC; 600-900 N/mm^2 UTS(6)
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P6Hochfeste ferritische, martensitische und PH-Edelstähle 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(6)
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M Rostfreier Stahl (6)
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M1Austenitischer, Rostfreier Stahl 130-200 HB; <600 N/mm^2 UTS(6)
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M2Hochfeste austenitische, rostfreie Stähle und Edelstahlguss 150-230 HB; <25 HRC; >600 N/mm^2 UTS(6)
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M3Duplex-Edelstahl 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(6)
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K Gusseisen (5)
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K1Grauguss 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(5)
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K2GGV- und Sphäroguss mit niedriger bis mittlerer Festigkeit 130-260 HB; <28 HRC; <600 N/mm^2 UTS(5)
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K3Hochfestes und zwischenstufenvergütetes duktiles Gusseisen 180-350 HB; <43 HRC; >600 N/mm^2 UTS(5)
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N Buntmetalle (1)
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N1Geschmiedetes Aluminium(1)
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N2Aluminiumlegierungen mit geringem Siliziumgehalt und Magnesiumlegierungen Si <12,2 %(1)
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N3Aluminiumlegierungen mit hohem Siliziumgehalt Si >12,2%(1)
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S Hochwarmfeste Legierungen (5)
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S1Warmfeste Legierungen auf Eisenbasis 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(5)
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S2Warmfeste Legierungen auf Kobaltbasis 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(5)
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S3Warmfeste Legierungen auf Nickelbasis 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(5)
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S4Titan und Titanlegierungen 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(5)
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H Gehärtete Werkstoffe (2)
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H1Gehärtete Werkstoffe 44-48 HRC(2)
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Select All Star
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CN (2)
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DE (5)
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GB (1)
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SG (1)
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US (1)
application
Schneidstoffsorte
Schneidstoffsorte
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TN6510 (1)
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TN6525 (1)
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TN6540 (1)
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WK15CM (1)
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WP25PM (1)
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WP40PM (1)
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WS30PM (1)
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WS40PM (1)
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| SAP-Materialnummer | ISO Katalognummer | ANSI Katalognummer | Sorte | Erste Wahl | Schneidkanten pro Wendeschneidplatte | [D] Wendeschneidplatten-Größe (Inkreis) | [D] Wendeschneidplatten-Größe (Inkreis) | [S] Dicke der Wendeschneidplatte | [S] Dicke der Wendeschneidplatte | [Rε] Eckenradius | [Rε] Eckenradius | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 5895783 | HPGT06T3DZENGD | HPGT225DZENGD | WP40PM | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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$18.46
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| 5895782 | HPGT06T3DZENGD | HPGT225DZENGD | WP25PM | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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| 6180313 | HPGT06T3DZENGD | HPGT225DZENGD | WS40PM | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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List price:
$18.82
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| 2957546 | HPGT06T3DZENGD | HPGT225DZENGD | TN6540 | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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$17.57
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| 5427387 | HPGT06T3DZENGD | HPGT225DZENGD | WK15CM | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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| 5528978 | HPGT06T3DZENGD | HPGT225DZENGD | WS30PM | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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$19.34
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| 2957589 | HPGT06T3DZENGD | HPGT225DZENGD | TN6510 | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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| 2957588 | HPGT06T3DZENGD | HPGT225DZENGD | TN6525 | 6 | 10.9750 | .4321 | 3.9700 | .1563 | 0.9790 | .0385 |
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Grades
-
TN2510
Beschichtete Hartmetallsorte
- MT-CVD-TiN-TiCN Verbundschicht
- leichte Bearbeitung
- Bearbeitung von gehärtetem Stahl, Stellite und Gusseisen bis 64 HRC
- sehr gute VerschleißfestigkeitP StahlH Gehärtete WerkstoffeK Gusseisen -
TN5515
TN5515 ist eine beschichtete Hartmetall-Sorte mit einer Mehrlagenbeschichtung aus MT-CVD-TiN-TiCN-Al203. Entwickelt für
ein ausgewogenes Zähigkeits- und Verschleißverhalten. Ideal für die leichte bis mittlere Zerspanung aller Gusseisen-Werkstoffe.
K Gusseisen -
TN6510
TN6510 ist eine Hartmetallsorte mit einer PVD-TiAlN Mehrlagenbeschichtung. Ideal für die leichte und mittlere
Bearbeitung aller Gusseisen-Werkstoffe.
K Gusseisen -
TN6520
TN6520 verfügt über eine PVD-TiAIN Mehrlagenbeschichtung. Entwickelt für die leichte und mittlere Zerspanung für alle
Arten von Gusseisen.
K Gusseisen -
TN6525
Die Hartmetallsorte TN6525 verfügt über eine PVD-TiAlN Mehrlagenbeschichtung. Ideal für leichte und mittlere
Zerspanungsanwendungen in Stahl und hochfestem Kugelgraphit-Gusseisen.
P StahlK GusseisenM Rostfreier Stahl -
TN6540
Die Hartmetallsorte TN6540 verfügt über eine PVD-TiAlN Mehrlagenbeschichtung und ist hervorragend für die mittlere bis
schwere Bearbeitung geeignet. Ideal zur Bearbeitung aller Stahlwerkstoffe und Kugelgraphitguss.
P StahlS Hochwarmfeste LegierungenK GusseisenM Rostfreier Stahl -
TN7525
MT-CVD/CVD — TiN-TiCN-Al2O3-TiCN-beschichtetes Hartmetall. Konzipiert für leichte und mittlere Bearbeitungen von Stählen und Kugelgraphitguss.
P StahlM Rostfreier Stahl -
TN7535
MT-CVD/CVD — TiN-TiCN-Al2O3 Beschichtetes Hartmetall Konzipiert für die mittlere und Schruppbearbeitung von Stählen und Kugelgraphitguss.
P StahlK GusseisenM Rostfreier Stahl -
WK15CMK Gusseisen
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WP25PMP StahlS Hochwarmfeste LegierungenH Gehärtete WerkstoffeK GusseisenM Rostfreier Stahl
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WP40PMP StahlS Hochwarmfeste LegierungenM Rostfreier Stahl
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WS30PMP StahlS Hochwarmfeste LegierungenH Gehärtete WerkstoffeM Rostfreier Stahl
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WS40PMP StahlS Hochwarmfeste LegierungenM Rostfreier StahlN NE-Metalle
Auswahlhilfe für Wendeschneidplatten
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..LD | WP40PM | .E..GD | WP40PM | .E..GD | WP40PM |
| P3–P4 | .E..LD | WP25PM | .E..GD | WS40PM | .E..GD | WS40PM |
| P5–P6 | .E..LD | WP25PM | .E..GD | WP25PM | .E..GD | WP25PM |
| M1–M2 | .E..LD | WP25PM | .E..GD | WP25PM | .E..GD | WP25PM |
| M3 | .E..LD | WP40PM | .E..GD | WS30PM | .E..GD | WS30PM |
| K1–K2 | .E..GD | TN6510 | .E..GD | WK15CM | .E..GD | WK15CM |
| K3 | .E..LD | TN6520 | .E..GD | WP25PM | .E..GD | WP25PM |
| N1–N2 | .E..LD | WS40PM | .E..GD | WS40PM | .E..GD | WS40PM |
| N3 | .E..LD | WS40PM | .E..GD | WS40PM | .E..GD | WS40PM |
Empfohlene Startwerte für Vorschübe [mm]
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40 100 % | ||||||||||||
| .F..LDAL | 0,13 | 0,34 | 0,47 | 0,10 | 0,25 | 0,34 | 0,07 | 0,18 | 0,25 | 0,06 | 0,16 | 0,22 | 0,06 | 0,15 | 0,20 | .F..LDAL |
| .E..LD | 0,13 | 0,34 | 0,47 | 0,10 | 0,25 | 0,34 | 0,07 | 0,18 | 0,25 | 0,06 | 0,16 | 0,22 | 0,06 | 0,15 | 0,20 | .E..LD |
| .E..GD | 0,13 | 0,48 | 0,54 | 0,10 | 0,35 | 0,39 | 0,07 | 0,26 | 0,29 | 0,06 | 0,23 | 0,25 | 0,06 | 0,21 | 0,23 | .E..GD |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40 100% | ||||||||||||
| .F..LDAL | .005 | .013 | .018 | .004 | .010 | .013 | .003 | .007 | .010 | .003 | .006 | .009 | .002 | .006 | .008 | .F..LDAL |
| .E..LD | .005 | .013 | .018 | .004 | .010 | .013 | .003 | .007 | .010 | .003 | .006 | .009 | .002 | .006 | .008 | .E..LD |
| .E..GD | .005 | .019 | .021 | .004 | .014 | .015 | .003 | .010 | .011 | .003 | .009 | .010 | .002 | .008 | .009 | .E..GD |
| Light Machining | General Purpose | Heavy Machining |
Empfohlene Start-Schnittgeschwindigkeiten [m/min]
| Material Group | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||
| P | 1 | – | – | – | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | – | – | – |
| 2 | – | – | – | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | – | – | – | |
| 3 | – | – | – | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | – | – | – | |
| 4 | – | – | – | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | – | – | – | |
| 5 | – | – | – | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | |
| 6 | – | – | – | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | |
| M | 1 | – | – | – | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – |
| 2 | – | – | – | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | |
| 3 | – | – | – | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | |
| K | 1 | 480 | 350 | 260 | 450 | 320 | 230 | 275 | 245 | 220 | 220 | 205 | 180 | 505 | 460 | 410 |
| 2 | 420 | 280 | 205 | 390 | 250 | 190 | 215 | 190 | 180 | 175 | 155 | 140 | 400 | 355 | 330 | |
| 3 | 335 | 260 | 200 | 300 | 230 | 160 | 180 | 160 | 145 | 155 | 145 | 125 | 335 | 300 | 275 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| Material Group | WP25PM | WP40PM | WS30PM | WS40PM | THM-U | THM | |||||||||||||
| P | 1 | 395 | 340 | 325 | 355 | 310 | 295 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 330 | 290 | 240 | 300 | 260 | 215 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 305 | 260 | 210 | 275 | 235 | 190 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | 270 | 220 | 180 | 245 | 205 | 160 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | 220 | 205 | 180 | 205 | 185 | 160 | – | – | – | 205 | 175 | 145 | – | – | – | – | – | – | |
| 6 | 200 | 150 | 120 | 180 | 140 | 110 | – | – | – | 180 | 130 | 95 | – | – | – | – | – | – | |
| M | 1 | 245 | 215 | 200 | 235 | 205 | 185 | 270 | 240 | 220 | 250 | 205 | 170 | – | – | – | – | – | – |
| 2 | 220 | 190 | 155 | 210 | 180 | 150 | 245 | 215 | 175 | 215 | 175 | 145 | – | – | – | – | – | – | |
| 3 | 170 | 145 | 115 | 155 | 140 | 110 | 185 | 160 | 125 | 175 | 130 | 100 | – | – | – | – | – | – | |
| K | 1 | 275 | 245 | 220 | – | – | – | – | – | – | – | – | – | 230 | 205 | 180 | 145 | 110 | 90 |
| 2 | 215 | 190 | 180 | – | – | – | – | – | – | – | – | – | – | – | – | 150 | 120 | 85 | |
| 3 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 115 | 70 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2400 | 1440 | 1200 | 1080 | 720 | 600 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 1640 | 980 | 800 | 820 | 560 | 460 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 960 | 600 | 480 | 540 | 335 | 240 | |
| S | 1 | 50 | 40 | 30 | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | – | – | – | – | – | – |
| 2 | 50 | 40 | 30 | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | – | – | – | – | – | – | |
| 3 | 60 | 50 | 30 | 60 | 50 | 35 | 65 | 55 | 35 | 60 | 50 | 30 | – | – | – | – | – | – | |
| 4 | 85 | 60 | 40 | 80 | 60 | 40 | 100 | 70 | 50 | 70 | 60 | 35 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
Recommended Starting Speeds [SFM]
| Material Group | WK15CM | WP25PM | WP40PM | WS30PM | WS40PM | |||||||||||
| P | 1 | – | – | – | 1295 | 1120 | 1060 | 1165 | 1025 | 965 | – | – | – | 915 | 800 | 750 |
| 2 | – | – | – | 1080 | 940 | 785 | 985 | 845 | 710 | – | – | – | 770 | 670 | 555 | |
| 3 | – | – | – | 1000 | 845 | 690 | 905 | 770 | 630 | – | – | – | 705 | 605 | 490 | |
| 4 | – | – | – | 890 | 725 | 590 | 805 | 670 | 535 | – | – | – | 635 | 520 | 425 | |
| 5 | – | – | – | 725 | 670 | 590 | 670 | 610 | 535 | – | – | – | 520 | 455 | 425 | |
| 6 | – | – | – | 650 | 490 | 395 | 590 | 450 | 355 | – | – | – | 455 | 360 | 275 | |
| M | 1 | – | – | – | 805 | 710 | 650 | 770 | 670 | 610 | 890 | 785 | 725 | 850 | 620 | 375 |
| 2 | – | – | – | 725 | 630 | 510 | 690 | 590 | 490 | 805 | 710 | 570 | 750 | 555 | 340 | |
| 3 | – | – | – | 550 | 475 | 370 | 510 | 450 | 355 | 610 | 535 | 415 | 620 | 455 | 260 | |
| K | 1 | 1655 | 1520 | 1340 | 905 | 805 | 725 | – | – | – | – | – | – | – | – | – |
| 2 | 1320 | 1165 | 1080 | 710 | 630 | 590 | – | – | – | – | – | – | – | – | – | |
| 3 | 1105 | 985 | 905 | 590 | 535 | 475 | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 3525 | 3100 | 3100 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 3100 | 2870 | 2770 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 2870 | 2490 | 2490 | |
| S | 1 | – | – | – | 155 | 140 | 95 | 155 | 140 | 120 | 180 | 155 | 120 | 200 | 145 | 85 |
| 2 | – | – | – | 155 | 140 | 95 | 155 | 140 | 120 | 180 | 155 | 120 | 180 | 130 | 85 | |
| 3 | – | – | – | 200 | 155 | 95 | 200 | 155 | 120 | 215 | 180 | 120 | 205 | 150 | 95 | |
| 4 | – | – | – | 275 | 200 | 140 | 260 | 200 | 140 | 335 | 235 | 155 | 295 | 215 | 135 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| Material Group | THM | THM-U | TN6510 | TN6520 | TN6525 | TN6540 | |||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | |
| K | 1 | 475 | 355 | 295 | 750 | 670 | 590 | 1570 | 1140 | 845 | 1475 | 1045 | 750 | 905 | 805 | 725 | 725 | 670 | 590 |
| 2 | 490 | 395 | 275 | – | – | – | 1380 | 925 | 670 | 1280 | 830 | 630 | 710 | 630 | 590 | 570 | 510 | 450 | |
| 3 | 510 | 370 | 235 | – | – | – | 1105 | 845 | 650 | 985 | 750 | 535 | 590 | 535 | 475 | 510 | 475 | 415 | |
| N | 1 | 3540 | 2365 | 1970 | 7870 | 4720 | 3935 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 2695 | 1830 | 1520 | 5370 | 3210 | 2615 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 1770 | 1105 | 785 | 3150 | 1970 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |