VXF™-12 • XDPT-MH
Wendeschneidplatten • XDPT-MH • spezielle Spanformgeometrie für schwere Schruppbearbeitung
Features and benefits
- Erste Wahl für P3- und P4-Werkstoffe.
- Stabiler Schneidkantenschutz für schwere Schruppbearbeitungen.
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Werkstoff des Werkstücks
Werkstoff des Werkstücks
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P Stahl (1)
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P0Kohlenstoffarme Stähle, langspanend C < .25%; <125 HB; <530 N/mm^2 UTS (1)
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P1Kohlenstoffarme Stähle, kurzspanend C < .25%; <125 HB; <530 N/mm^2 UTS (1)
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P2Stähle mit mittlerem und hohem Kohlenstoffgehalt C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (1)
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P3Legierter Stahl/Werkzeugstahl C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (1)
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P4Legierter Stahl/Werkzeugstahl C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (1)
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P5Ferritische, martensitische und Rostfreie PH-Stähle <330 HB; <35 HRC; 600-900 N/mm^2 UTS (1)
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P6Hochfeste ferritische, martensitische und PH-Edelstähle 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (1)
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M Rostfreier Stahl (1)
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M1Austenitischer, Rostfreier Stahl 130-200 HB; <600 N/mm^2 UTS (1)
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M2Hochfeste austenitische, rostfreie Stähle und Edelstahlguss 150-230 HB; <25 HRC; >600 N/mm^2 UTS (1)
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M3Duplex-Edelstahl 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (1)
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S Hochwarmfeste Legierungen (1)
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S1Warmfeste Legierungen auf Eisenbasis 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (1)
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S2Warmfeste Legierungen auf Kobaltbasis 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (1)
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S3Warmfeste Legierungen auf Nickelbasis 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (1)
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S4Titan und Titanlegierungen 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (1)
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CN (1)
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DE (1)
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US (1)
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| SAP-Materialnummer | ISO Katalognummer | ANSI Katalognummer | Sorte | Erste Wahl | Schneidkanten pro Wendeschneidplatte | [Rε] Eckenradius | [Rε] Eckenradius | [S] Dicke der Wendeschneidplatte | [S] Dicke der Wendeschneidplatte | [LI] Wendeschneidplattenlänge | [LI] Wendeschneidplattenlänge | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 6596440 | XDPT120515SRMH | XDPT120515SRMH | WP40PM | 4 | 1.5 | .0586 | 5.556 | .2188 | 12.7 | .5 |
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Auswahlhilfe für Wendeschneidplatten
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| Material
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Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | XDPT-MM | WP25PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| P3–P4 | XDPT-MM | WP25PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| P5–P6 | XDPT-MM | WP25PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| M1–M2 | XDPT-MM | WS40PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| M3 | XDPT-MM | WS40PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| S1–S2 | XDPT-MM | WP25PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| S3 | XDPT-MM | WS40PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
| S4 | XDPT-MM | WS40PM | XDPT-MM | WS40PM | XDPT-MH | WP40PM |
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General
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Heavy
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| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40–100 % | ||||||||||||
| .E..MM | 0,43 | 1,39 | 2,20 | 0,31 | 0,99 | 1,56 | 0,23 | 0,74 | 1,15 | 0,20 | 0,64 | 1,00 | 0,19 | 0,59 | 0,92 | .E..MM |
| .S..MH | 0,62 | 1,57 | 2,41 | 0,45 | 1,12 | 1,70 | 0,33 | 0,84 | 1,26 | 0,29 | 0,73 | 1,10 | 0,27 | 0,67 | 1,00 | .S..MH |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40–100 % | ||||||||||||
| .E..MM | 0,49 | 1,59 | 2,52 | 0,35 | 1,13 | 1,78 | 0,26 | 0,84 | 1,31 | 0,23 | 0,73 | 1,14 | 0,21 | 0,67 | 1,04 | .E..MM |
| .S..MH | 0,70 | 1,80 | 2,76 | 0,51 | 1,28 | 1,94 | 0,38 | 0,95 | 1,44 | 0,33 | 0,83 | 1,25 | 0,30 | 0,76 | 1,14 | .S..MH |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5 % | 10 % | 20 % | 30 % | 40–100 % | ||||||||||||
| .E..MM | 0,36 | 1,15 | 1,81 | 0,26 | 0,83 | 1,29 | 0,19 | 0,62 | 0,96 | 0,17 | 0,54 | 0,83 | 0,15 | 0,49 | 0,76 | .E..MM |
| .S..MH | 0,51 | 1,30 | 1,99 | 0,37 | 0,93 | 1,41 | 0,28 | 0,70 | 1,05 | 0,24 | 0,61 | 0,91 | 0,22 | 0,55 | 0,83 | .S..MH |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..MM | .018 | .051 | .094 | .013 | .035 | .059 | .009 | .025 | .042 | .008 | .022 | .037 | .007 | .020 | .033 | .E..MM |
| .S..MH | .032 | .070 | .118 | .023 | .046 | .071 | .017 | .033 | .050 | .014 | .029 | .043 | .013 | .026 | .039 | .S..MH |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..MM | .020 | .058 | .109 | .014 | .039 | .067 | .010 | .028 | .047 | .009 | .025 | .041 | .008 | .022 | .037 | .E..MM |
| .S..MH | .036 | .080 | .141 | .025 | .052 | .080 | .019 | .037 | .056 | .016 | .032 | .048 | .015 | .029 | .043 | .S..MH |
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General
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Heavy
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| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..MM | .015 | .043 | .076 | .011 | .029 | .050 | .008 | .022 | .036 | .007 | .019 | .031 | .006 | .017 | .028 | .E..MM |
| .S..MH | .027 | .058 | .093 | .019 | .039 | .059 | .014 | .028 | .042 | .012 | .024 | .036 | .011 | .022 | .033 | .S..MH |
Empfohlene Start-Schnittgeschwindigkeiten und Vorschübe [m/min]*
| Material Group | WP25PM | WP40PM | WS40PM | |||||||
| P | 1 | 395 | 340 | 325 | 355 | 310 | 295 | – | – | – |
| 2 | 330 | 290 | 240 | 300 | 260 | 215 | – | – | – | |
| 3 | 305 | 260 | 210 | 275 | 235 | 190 | – | – | – | |
| 4 | 270 | 220 | 180 | 245 | 205 | 160 | – | – | – | |
| 5 | 220 | 205 | 180 | 205 | 185 | 160 | 205 | 175 | 145 | |
| 6 | 200 | 150 | 120 | 180 | 140 | 110 | 180 | 130 | 95 | |
| M | 1 | 245 | 215 | 200 | 235 | 205 | 185 | 250 | 205 | 170 |
| 2 | 220 | 190 | 155 | 210 | 180 | 150 | 215 | 175 | 145 | |
| 3 | 170 | 145 | 115 | 155 | 140 | 110 | 175 | 130 | 100 | |
| S | 1 | 50 | 40 | 30 | 50 | 40 | 35 | 50 | 40 | 30 |
| 2 | 50 | 40 | 30 | 50 | 40 | 35 | 50 | 40 | 30 | |
| 3 | 60 | 50 | 30 | 60 | 50 | 35 | 60 | 50 | 30 | |
| 4 | 85 | 60 | 40 | 80 | 60 | 40 | 70 | 60 | 35 | |
Recommended Starting Speeds [SFM]*
| Material Group | WP25PM | WP40PM | WS40PM | |||||||
| P | 1 | 1295 | 1115 | 1065 | 1165 | 1015 | 970 | – | – | – |
| 2 | 1085 | 950 | 785 | 985 | 855 | 705 | – | – | – | |
| 3 | 1000 | 855 | 690 | 900 | 770 | 625 | – | – | – | |
| 4 | 885 | 720 | 590 | 805 | 675 | 525 | – | – | – | |
| 5 | 720 | 675 | 590 | 675 | 605 | 525 | 675 | 575 | 475 | |
| 6 | 655 | 490 | 395 | 590 | 460 | 360 | 590 | 425 | 310 | |
| M | 1 | 805 | 705 | 655 | 770 | 675 | 605 | 820 | 675 | 560 |
| 2 | 720 | 625 | 510 | 690 | 590 | 490 | 705 | 575 | 475 | |
| 3 | 560 | 475 | 375 | 510 | 460 | 360 | 575 | 425 | 330 | |
| S | 1 | 165 | 130 | 100 | 165 | 130 | 115 | 165 | 130 | 100 |
| 2 | 165 | 130 | 100 | 165 | 130 | 115 | 165 | 130 | 100 | |
| 3 | 195 | 165 | 100 | 195 | 165 | 115 | 195 | 165 | 100 | |
| 4 | 280 | 195 | 130 | 260 | 195 | 130 | 230 | 195 | 115 | |