Polycrystalline Diamond Inserts (PCD) Inserts
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Workpiece Material
Workpiece Material
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P Steel (3)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (3)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (3)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (3)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (3)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (3)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (3)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (3)
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M Stainless Steel (1)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (1)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (1)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (1)
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K Cast Iron (3)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (3)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (3)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (3)
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N Non-Ferrous Materials (39)
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N1Wrought Aluminum (39)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2% (39)
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N3High-Silicon Aluminum Alloys Si >12.2% (35)
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N4Copper, Brass, Zinc-based on machinability index range of 70-100 (38)
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N5Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (35)
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N6Carbon, Graphite Composites, CFRP (35)
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N7MMC's (35)
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S High-Temp Alloys (3)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS (3)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS (3)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS (3)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS (3)
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US (2)
Cutting Condition
Cutting Condition
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Lightly Interrupted Cut (2)
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Smooth Cut (2)
Cutting Edges Per Insert
Cutting Edges Per Insert
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1.0 (35)
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3.0 (6)
to
Corner Radius
Corner Radius
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0.002 in (1)
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0.007 in (1)
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0.008 in (1)
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0.016 in (24)
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0.031 in (14)
to
Corner Radius
Corner Radius
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0.05 mm (1)
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0.176 mm (1)
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0.2 mm (1)
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0.4 mm (24)
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0.8 mm (14)
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Application
Minimum Depth of Cut
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
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CG55 (1)
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THM (2)
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THM-X (1)
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WDN00U (8)
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WDN25U (27)
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WK20CT (2)
Wiper Insert
Wiper Insert
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N (39)
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Y (2)
Front-End
Insert Shape
Insert Shape
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C-DIAMOND/RHOMBIC 80 (16)
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D-DIAMOND/RHOMBIC 55 (9)
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T-TRIANGLE 60 (12)
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V-DIAMOND/RHOMBIC 35 (3)
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W-TRIGON 80 (1)
Insert Geometry
Shape
Shape
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C-DIAMOND/RHOMBIC 80 (16)
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D-DIAMOND/RHOMBIC 55 (9)
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T-TRIANGLE 60 (12)
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V-DIAMOND/RHOMBIC 35 (3)
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W-TRIGON 80 (1)
Insert IC Size
Insert IC Size
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3.975 mm (2)
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6.351 mm (14)
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9.525 mm (19)
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12.701 mm (6)
to
Insert IC Size
Insert IC Size
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0.156 in (2)
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0.25 in (14)
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0.375 in (19)
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0.5 in (6)
to
Cutting Edge Length
Cutting Edge Length
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4.025 mm (2)
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6.45 mm (5)
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7.75 mm (3)
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8.675 mm (1)
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9.675 mm (6)
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11.0 mm (5)
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11.076 mm (1)
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11.625 mm (4)
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12.9 mm (3)
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15.5 mm (2)
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16.5 mm (7)
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16.6 mm (2)
to
Cutting Edge Length
Cutting Edge Length
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0.158 in (2)
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0.254 in (5)
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0.305 in (3)
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0.342 in (1)
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0.381 in (6)
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0.433 in (5)
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0.436 in (1)
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0.458 in (4)
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0.508 in (3)
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0.61 in (2)
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0.65 in (7)
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0.654 in (2)
to
Cutting Tool Material
Cutting Tool Material
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D P (35)
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H W (6)
Tolerance Class
Tolerance Class
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G (31)
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H (2)
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M (8)
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