Product Similar To:
M640 • Shell Mills • Metric
Shell Mills • Metric
Material Number2263158
ISO Catalog ID12395410800ANSI Catalog ID12395410800
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
Face Milling
Milling - Through Coolant
Milling - Side and Face
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Material Number | 2263158 |
ISO Catalog ID | 12395410800 |
ANSI Catalog ID | 12395410800 |
Grade | W |
[D1] Effective Cutting Diameter | 100 mm |
[D1] Effective Cutting Diameter | 3.937 in |
[D1MAX] Maximum Cutting Diameter | 106.4 mm |
[D1MAX] Maximum Cutting Diameter | 4.189 in |
[D] Adapter / Shank / Bore Diameter | 32 mm |
[D] Adapter / Shank / Bore Diameter | 1.259 in |
[D6] Hub Diameter | 78 mm |
[D6] Hub Diameter | 3.07 in |
[L] Overall Length | 50 mm |
[L] Overall Length | 1.968 in |
[AP1MAX] 1st Maximum Cutting Depth | 4.8 mm |
[AP1MAX] 1st Maximum Cutting Depth | .1889 in |
Number of Inserts | 7 |
Max RPM | 9500 |
Coolant Supply | N |
Weight Kilograms | 1.5 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
Face Milling
Milling - Through Coolant
Milling - Side and Face
Features and benefits
- Six cutting edges.
- Highly positive rake for low-power machines or light fixtures.
- Geometries and grades for all applications.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..LD | WP40PM | .E..GD | WP40PM | .E..GD | WP40PM |
P3–P4 | .E..LD | WP25PM | .E..GD | WS40PM | .E..GD | WS40PM |
P5–P6 | .E..LD | WP25PM | .E..GD | WP25PM | .E..GD | WP25PM |
M1–M2 | .E..LD | WP25PM | .E..GD | WP25PM | .E..GD | WP25PM |
M3 | .E..LD | WP40PM | .E..GD | WS30PM | .E..GD | WS30PM |
K1–K2 | .E..GD | TN6510 | .E..GD | WK15CM | .E..GD | WK15CM |
K3 | .E..LD | TN6520 | .E..GD | WP25PM | .E..GD | WP25PM |
N1–N2 | .E..LD | WS40PM | .E..GD | WS40PM | .E..GD | WS40PM |
N3 | .E..LD | WS40PM | .E..GD | WS40PM | .E..GD | WS40PM |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
.F..LDAL | 0,13 | 0,34 | 0,47 | 0,10 | 0,25 | 0,34 | 0,07 | 0,18 | 0,25 | 0,06 | 0,16 | 0,22 | 0,06 | 0,15 | 0,20 | .F..LDAL |
.E..LD | 0,13 | 0,34 | 0,47 | 0,10 | 0,25 | 0,34 | 0,07 | 0,18 | 0,25 | 0,06 | 0,16 | 0,22 | 0,06 | 0,15 | 0,20 | .E..LD |
.E..GD | 0,13 | 0,48 | 0,54 | 0,10 | 0,35 | 0,39 | 0,07 | 0,26 | 0,29 | 0,06 | 0,23 | 0,25 | 0,06 | 0,21 | 0,23 | .E..GD |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..LDAL | .005 | .013 | .018 | .004 | .010 | .013 | .003 | .007 | .010 | .003 | .006 | .009 | .002 | .006 | .008 | .F..LDAL |
.E..LD | .005 | .013 | .018 | .004 | .010 | .013 | .003 | .007 | .010 | .003 | .006 | .009 | .002 | .006 | .008 | .E..LD |
.E..GD | .005 | .019 | .021 | .004 | .014 | .015 | .003 | .010 | .011 | .003 | .009 | .010 | .002 | .008 | .009 | .E..GD |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||
P | 1 | – | – | – | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | – | – | – |
2 | – | – | – | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | – | – | – | |
4 | – | – | – | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | – | – | – | |
5 | – | – | – | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | |
6 | – | – | – | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | |
M | 1 | – | – | – | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – |
2 | – | – | – | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | |
3 | – | – | – | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | |
K | 1 | 480 | 350 | 260 | 450 | 320 | 230 | 275 | 245 | 220 | 220 | 205 | 180 | 505 | 460 | 410 |
2 | 420 | 280 | 205 | 390 | 250 | 190 | 215 | 190 | 180 | 175 | 155 | 140 | 400 | 355 | 330 | |
3 | 335 | 260 | 200 | 300 | 230 | 160 | 180 | 160 | 145 | 155 | 145 | 125 | 335 | 300 | 275 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WP25PM | WP40PM | WS30PM | WS40PM | THM-U | THM | |||||||||||||
P | 1 | 395 | 340 | 325 | 355 | 310 | 295 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 330 | 290 | 240 | 300 | 260 | 215 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 305 | 260 | 210 | 275 | 235 | 190 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | 270 | 220 | 180 | 245 | 205 | 160 | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | 220 | 205 | 180 | 205 | 185 | 160 | – | – | – | 205 | 175 | 145 | – | – | – | – | – | – | |
6 | 200 | 150 | 120 | 180 | 140 | 110 | – | – | – | 180 | 130 | 95 | – | – | – | – | – | – | |
M | 1 | 245 | 215 | 200 | 235 | 205 | 185 | 270 | 240 | 220 | 250 | 205 | 170 | – | – | – | – | – | – |
2 | 220 | 190 | 155 | 210 | 180 | 150 | 245 | 215 | 175 | 215 | 175 | 145 | – | – | – | – | – | – | |
3 | 170 | 145 | 115 | 155 | 140 | 110 | 185 | 160 | 125 | 175 | 130 | 100 | – | – | – | – | – | – | |
K | 1 | 275 | 245 | 220 | – | – | – | – | – | – | – | – | – | 230 | 205 | 180 | 145 | 110 | 90 |
2 | 215 | 190 | 180 | – | – | – | – | – | – | – | – | – | – | – | – | 150 | 120 | 85 | |
3 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 115 | 70 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2400 | 1440 | 1200 | 1080 | 720 | 600 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1640 | 980 | 800 | 820 | 560 | 460 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 960 | 600 | 480 | 540 | 335 | 240 | |
S | 1 | 50 | 40 | 30 | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | – | – | – | – | – | – |
2 | 50 | 40 | 30 | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | – | – | – | – | – | – | |
3 | 60 | 50 | 30 | 60 | 50 | 35 | 65 | 55 | 35 | 60 | 50 | 30 | – | – | – | – | – | – | |
4 | 85 | 60 | 40 | 80 | 60 | 40 | 100 | 70 | 50 | 70 | 60 | 35 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | WK15CM | WP25PM | WP40PM | WS30PM | WS40PM | |||||||||||
P | 1 | – | – | – | 1295 | 1120 | 1060 | 1165 | 1025 | 965 | – | – | – | 915 | 800 | 750 |
2 | – | – | – | 1080 | 940 | 785 | 985 | 845 | 710 | – | – | – | 770 | 670 | 555 | |
3 | – | – | – | 1000 | 845 | 690 | 905 | 770 | 630 | – | – | – | 705 | 605 | 490 | |
4 | – | – | – | 890 | 725 | 590 | 805 | 670 | 535 | – | – | – | 635 | 520 | 425 | |
5 | – | – | – | 725 | 670 | 590 | 670 | 610 | 535 | – | – | – | 520 | 455 | 425 | |
6 | – | – | – | 650 | 490 | 395 | 590 | 450 | 355 | – | – | – | 455 | 360 | 275 | |
M | 1 | – | – | – | 805 | 710 | 650 | 770 | 670 | 610 | 890 | 785 | 725 | 850 | 620 | 375 |
2 | – | – | – | 725 | 630 | 510 | 690 | 590 | 490 | 805 | 710 | 570 | 750 | 555 | 340 | |
3 | – | – | – | 550 | 475 | 370 | 510 | 450 | 355 | 610 | 535 | 415 | 620 | 455 | 260 | |
K | 1 | 1655 | 1520 | 1340 | 905 | 805 | 725 | – | – | – | – | – | – | – | – | – |
2 | 1320 | 1165 | 1080 | 710 | 630 | 590 | – | – | – | – | – | – | – | – | – | |
3 | 1105 | 985 | 905 | 590 | 535 | 475 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 3525 | 3100 | 3100 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 3100 | 2870 | 2770 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 2870 | 2490 | 2490 | |
S | 1 | – | – | – | 155 | 140 | 95 | 155 | 140 | 120 | 180 | 155 | 120 | 200 | 145 | 85 |
2 | – | – | – | 155 | 140 | 95 | 155 | 140 | 120 | 180 | 155 | 120 | 180 | 130 | 85 | |
3 | – | – | – | 200 | 155 | 95 | 200 | 155 | 120 | 215 | 180 | 120 | 205 | 150 | 95 | |
4 | – | – | – | 275 | 200 | 140 | 260 | 200 | 140 | 335 | 235 | 155 | 295 | 215 | 135 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | THM | THM-U | TN6510 | TN6520 | TN6525 | TN6540 | |||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | |
K | 1 | 475 | 355 | 295 | 750 | 670 | 590 | 1570 | 1140 | 845 | 1475 | 1045 | 750 | 905 | 805 | 725 | 725 | 670 | 590 |
2 | 490 | 395 | 275 | – | – | – | 1380 | 925 | 670 | 1280 | 830 | 630 | 710 | 630 | 590 | 570 | 510 | 450 | |
3 | 510 | 370 | 235 | – | – | – | 1105 | 845 | 650 | 985 | 750 | 535 | 590 | 535 | 475 | 510 | 475 | 415 | |
N | 1 | 3540 | 2365 | 1970 | 7870 | 4720 | 3935 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 2695 | 1830 | 1520 | 5370 | 3210 | 2615 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 1770 | 1105 | 785 | 3150 | 1970 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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